Wireless vial loading and unloading system for freeze-dryers

Transfers and Handles Vials for Freeze-Drying Operations

The DA VINCI Wireless Vial Loading & Unloading System from IMA Life revolutionizes aseptic processing by offering a standalone, battery-driven transfer module that enhances vial handling in freeze-drying operations. Designed for pharmaceutical and biotech industries, this system efficiently processes liquid formulations, such as vaccines and biologic drugs, by minimizing contamination risks through wireless communication and precise laser-based position verification.

Key features include seamless integration within open/closed RABS and isolator environments, enabling a fully automated transfer of vials in and out of industrial freeze-dryers. The compact design eliminates protruding components, resulting in a reduced footprint and simplified maintenance. Capable of supporting up to eight hours of operation without battery recharge, the DA VINCI system ensures continuous production flows with minimal downtime.

The system facilitates “ambient” and “cold” shelf loading, and its design requires minimal FIFO integration track between upstream and downstream processes, such as between exit fillers and infeed loaders. This enhances overall process efficiency and supports compliance with regulatory requirements for aseptic manufacturing. Additionally, it is available in corrosion-resistant materials suitable for stringent pharmaceutical standards, ensuring durability and longevity in demanding production environments.