Volumetric additive feeders for injection and extrusion processes

Ensure precise and consistent blending of color concentrates, regrind, and other additives with volumetric feeders, optimizing material flow and enhancing the quality of plastic components in your injection and extrusion processes.

Meters and Blends Additives for Plastic Production

The AF Series Volumetric Additive Feeders from AEC set the standard for precision and dependability in metering color concentrates, regrind, and additives during plastic processing. These feeders feature a modular design, allowing for versatile integration into both injection molding and extrusion processes. They operate by directly metering free-flowing additives into the material flow, ensuring a consistent blend. The AF-1 and AF-200 models also support starve feeding of extruders, enhancing production efficiency.

Designed with a stainless steel auger for durability, the AF Series minimizes contamination risks and facilitates easy cleaning with interchangeable components. Available with options like digital control displays and variable speed drive motors, these feeders provide precise control for various applications, including masterbatch pellets and polymer compounds. Supporting continuous and manual operations, the feeders are adaptable to processing needs, and Quick Ship options ensure timely delivery for urgent production requirements.

Benefits

  • Ensures consistent product quality with precise additive metering.
  • Minimizes material waste and improves blend uniformity.
  • Enhances flexibility in production with modular design for multiple materials.
  • Simplifies maintenance and reduces downtime with easy-to-clean components.
  • Supports seamless integration into existing production lines, optimizing workflow efficiency.

General


Applications
Polymer compounds,Plastics processing,Regrind materials,Extrusion process,Additives,Color concentrates,Injection molding
End products
Masterbatch pellets,Polymer sheets,Plastic molding components,Film extrusion products,Thermoplastic elastomers,Pvc piping,Plastic color granules,Plastic regrind pellets
Steps before
Material Handling,Drying,Grinding,Mixing
Steps after
Injection Molding,Extrusion
Input ingredients
color concentrate,regrind,additives,primary materials,free-flowing additive
Output ingredients
blend of materials,injection process output,extrusion process output
Market info
AEC (ACS Group) is known for manufacturing industrial equipment such as cooling, heating, and conveying solutions, serving various industries with a reputation for high-quality engineered-to-order systems and reliable customer support.

Technical Specifications


Auger Material
Stainless steel with UHMW polyethylene insert
Auger Speed
2 to 71 RPM
Supply Voltage
115/1/60 and 230/1/50-60
Drive Motor
1/10 HP DC variable speed
Hopper Capacity
1 cu. ft. and 2.0 cu. ft.
Base Size
6” high modular steel base
Flange Size
7” square flange,Premium 8”x 8” flange
Automation
Push-button digital control
Optional Auger Insert
Regrind Auger Insert

Operating Characteristics


Batch vs. continuous operation
Batch / Inline Continuous
Automation level
Push-button digital control display
Cleaning method
Easy-to-clean,interchangeable stainless steel auger assembly
Material feed consistency
Uniform pattern and consistent flow

Material Compatibility


Cleanability
Easy-to-clean,interchangeable stainless steel auger assembly
Corrosive resistance (e.g. acids)
Stainless steel components
Density/particle size
0.3 cu. ft. to 2.0 cu. ft. additive supply hopper

Physical Characteristics


Machine footprint
Compact/Varied based on model
Base height
6” high modular steel base
Auger assembly
Stainless steel with UHMW polyethylene insert
Supply hopper volume
1 cu. ft. aluminum / 2.0 cu. ft.
Mounting flange
7” square flange
Discharge method
Direct metering
Interchangeable parts
Yes,stainless steel auger assembly
Shape
Square/Rectangular modules

Custom Options


Control panel type
Push-button digital control display
Drive motor
1/10 HP DC variable speed drive motor (2 to 71 RPM)
Auger material
Stainless steel auger with UHMW polyethylene insert and bearing
Base design
6" high modular steel base
Mounting flange
Premium mounting flange with drain post – 8"x 8" with 6" square bolt pattern
Hopper capacity
1 cu. ft. aluminum additive supply hopper
Voltage supply options
115/1/60 or 230/1/50-60 supply voltage