Vibratory disc mill for sample homogenization to analytical fineness

Achieve exceptional precision in sample preparation with a mill that rapidly pulverizes even the toughest materials to analytical fineness, ensuring consistency and reproducibility for demanding laboratory and industrial applications.

Pulverizes and Homogenizes Sample Materials Efficiently

The Vibratory Disc Mill RS 200 from Retsch is a robust solution for laboratories needing precise sample processing. It employs circular horizontal vibrations driven by a powerful 1.5 kW motor, generating intense pressure and friction to achieve analytical fineness within minutes. Specifically designed for industries such as construction materials, geology, and ceramics, it ensures reproducible results essential for quality control. The RS 200 processes a diverse range of materials including cement, minerals, and metal oxides, making it indispensable for producing refined powders. With a capacity to handle 15-250 ml batches, it offers speed variability from 700 to 1500 rpm and automatic speed adjustments for tungsten carbide or agate sets, enhancing material preservation and energy efficiency. Safety features include a noise-insulated chamber and sensor-controlled operations. Supported by a user-friendly interface with digital settings, it allows storing multiple operating protocols and facilitates seamless integration into automated laboratory environments. The grinding sets, available in various materials like zirconium oxide and hardened steel, assure durability and resistance to mechanical stress, while allowing easy cleaning and maintenance.

Benefits

  • Achieves consistent analytical fineness, enhancing the accuracy of quality control and research outcomes.
  • Reduces sample preparation time with rapid processing speeds, increasing laboratory efficiency.
  • Minimizes material waste through precise speed adjustments, ensuring sample integrity.
  • Enhances operator safety with ergonomic design and sensor-controlled operations.
  • Supports diverse material processing for versatile application across multiple industries.

General


Applications
Minerals,Slag,Cement,Coke,Corundum,Glass,Coal,Glass/ceramics,Geology/metallurgy,Soil,Iridium,Ceramics,Construction materials,Electronic scrap,Dolomite,Metal powders,Ores,Environment/recycling,Silicate,Metal oxides,Concrete
End products
Coke breeze,Metal oxide capsules,Shredded circuit boards,Dolomite ceramics,Agricultural soil amendments,Recycled glass cullet,Glass fiber battings,Cement dust samples,Pottery clay powders,Metallurgical powder samples,Silicate flame retardants,Ore concentrate powders,Ceramic glaze powders,Blast furnace slag cement,Iridium alloy powders,Refined metal alloys,Refractory corundum,Coal dust samples,Geological mineral samples,Industrial concrete aggregates,Electronics recovery slag
Steps before
Sample collection,Size reduction of larger pieces,Drying
Steps after
Spectral analysis,XRF analysis,Pellet pressing
Input ingredients
cement,cement clinker,ceramics,coal,coke,concrete,corundum,glass,metal oxides,minerals,ores,silicate,slag,soil,electronic scrap,iridium,dolomite
Output ingredients
analytical fineness,particle size distribution,reduced sample size,uniform particle distribution
Market info
Retsch is renowned for manufacturing high-quality laboratory equipment, specializing in milling, sieving, and assisting technologies for sample preparation and characterization, known for precision, reliability, and innovation in the scientific and industrial laboratory markets.

Technical Specifications


Speed
700 - 1,500 rpm
Size reduction principle
Pressure,friction
Material feed size
,lt
15 mm
Final fineness
,lt
20 µm
Batch size / Feed quantity
15-250 ml depending on size of grinding set
Drive
3-phase asynchronous motor with frequency converter
Drive power
1.5 kW
Net weight
~ 225 kg (without grinding set)
Protection code
IP 20
Grinding jar sizes
50 ml / 100 ml / 250 ml
Setting of grinding time
Digital,00

Operating Characteristics


Batch vs. continuous operation
Batch
Automation level
Manual / PLC
Changeover time
Quick-action clamping system enables safe tightening
Cleaning method
Manual
Energy efficiency
Low kWh/kg
Grinding mechanism
Pressure and friction with Stabilized-Plane-Drive
Sample size range
15-250 ml depending on grinding set size
Material detection
Automated sensor for grinding material recognition
Sample homogenization time
60 to 180 seconds
Safety features
Sensor checks correct positioning and safety interlock

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm


CE marking
Yes
Standards compliance
EN 61010

Physical Characteristics


Machine footprint (W x H x D)
836 x 1220 x 780 mm
Net weight
~ 225 kg (without grinding set)
Grinding jar sizes
50 ml / 100 ml / 250 ml

Custom Options


Control panel type
Digital with graphic display
Variable speed
700 to 1500 rpm
Grinding jar material
Hardened steel,tungsten carbide,agate,zirconium oxide
Grinding jar sizes
50 ml / 100 ml / 250 ml
Quick-action clamping system
Yes
Automatic speed reduction
For agate and tungsten carbide sets
Storable SOPs
10
Language options for menu guidance
13 languages