Two-component static-dynamic mixer for high-viscosity materials
Simplify the challenging task of mixing two-component materials with vastly different viscosities, ensuring consistent quality and precision in your production processes.
Mixes and Dispenses Two-Component Materials
The vipro-DUOMIX from ViscoTec is an innovative static-dynamic mixer designed for the precise handling and dispensing of compressible, two-component materials across varying viscosities. Featuring a modular design with five dispenser sizes per side, it accommodates a wide range of mixing ratios from 1:1 to 100:1. This system excels in industries such as automotive, aerospace, and electronics, providing solutions for applications like honeycomb panel potting, LED encapsulation, and aircraft edge sealing. The vipro-DUOMIX maintains its compact form, making it ideal for integration into robotic cells. Its design optimizes flow and back pressure to prevent material compression, while the independently adjustable dispenser speeds ensure consistent mixing quality. The parallel alignment of dispensers enhances energy efficiency, and its robust construction is suitable for handling materials like polyether, epoxy resin, silicone, and polyurethane. For automated environments, this system offers high precision and reliability, supported by ViscoTec’s engineering expertise.
Benefits
- Enhances operational flexibility with adjustable mixing ratios from 1:1 to 100:1.
- Minimizes material waste through gentle handling that prevents compression.
- Increases production efficiency with a compact design suitable for robotic integration.
- Supports diverse applications with compatibility across polyether, epoxy, silicone, and polyurethane materials.
- Ensures precise and consistent material dispensing with independent speed control of dispensers.
- Applications
- Automotive,Polyether products,Aerospace,Silicone products,Polyurethane products,Electronics,Epoxy resin products
- End products
- Led encapsulation,Printed circuit board conformal coatings,Automotive sealants,Epoxy resin castings,Polyurethane foam cushions,Silicone gaskets,Polyether adhesives,Aircraft edge sealants,Honeycomb sandwich panels
- Steps before
- Material Selection,Viscosity Assessment,Material Preparation
- Steps after
- Quality Inspection,Assembly Integration,Automated Packaging
- Input ingredients
- compressible materials,two-component materials,low-viscosity materials,high-viscosity materials,polyether,epoxy resin,silicone,polyurethane
- Output ingredients
- mixed materials,dot dispensing,bead application,potting application,honeycomb potting,edge sealing
- Market info
- Visco Tec is known for its precision dispensing and dosing technology, specializing in equipment for viscoelastic fluids, offering reliable, high-quality solutions for industries like pharmaceuticals, food, cosmetics, and general manufacturing, renowned for engineering excellence and innovation.
- Compatibility
- Two-component materials
- Mixing Ratios
- 1
- Dispenser Sizes
- Five different sizes per side
- Handling Viscosity
- Low to high viscosity
- Mixing Type
- Static-Dynamic
- Mixing Quality Adjustment
- By speed of mixing elements
- Design
- Compact,weight-optimized
- Channel Optimization
- Flow and back pressure optimized
- Automation Compatibility
- Robotic cells or automated applications
- Mixing mechanism
- Static-Dynamic Mixer
- Material handling capability
- Low to high viscosity materials
- Mixing ratio range
- 1
- Dispensing flexibility
- Modular design with five dispenser sizes
- Automation level
- Compatible with robotic cells
- Pressure sensitivity
- Handles high-pressure sensitivity
- Changeover capability
- Adjustable bead width nozzles
- Mixing quality adjustment
- Dynamically adjustable
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Compatibility with polyether,epoxy resin,silicone,polyurethane
- Yes
- Mixing of different viscosities
- Low to high viscosity
- Compact footprint
- Yes
- Modular design
- Five different dispenser sizes per side
- Parallel alignment of dispensers
- Yes
- Weight-optimized design
- Yes
- Discharge method
- Special nozzles with adjustable bead width
- Modular design
- Five different dispenser sizes
- Mixing ratio adjustment
- 1
- Speed adjustment
- Independent speed control of dispensers
- Nozzle configuration
- Special nozzles with adjustable bead width
- Integration possibilities
- Ideal for robotic cells and automated applications