Systems for processing confectionery rework
Optimize resource use and reduce waste by transforming confectionery rework into valuable syrup bases, enhancing both economic and ecological production efficiency.
Processes Confectionery Rework Into Reusable Syrup Solutions
Hänsel Processing’s Confectionery Rework Processing System efficiently converts production waste into valuable syrup solutions. This system uses a specialized recycling process that dissolves and reprocesses confectionery waste, such as hard candies and marshmallows, into a clear, neutral sugar-glucose solution. Ideal for candy manufacturers, it supports continuous, high-speed operations and integrates seamlessly into existing production lines. By eliminating the need for extensive packaging removal, except for flowpack crushing, it simplifies recycling. Notably, the system improves resource efficiency by converting waste into usable product bases, contributing to economic and environmental sustainability. Built with durable materials, it offers customization options for specific production needs.
Benefits
- Enhances resource efficiency by transforming waste into reusable syrup solutions.
- Minimizes production downtime with continuous, high-speed processing capability.
- Reduces environmental impact through effective recycling of confectionery rework.
- Lowers raw material costs by reclaiming valuable sugar and glucose.
- Integrates smoothly into existing production lines for improved operational workflows.
- Applications
- Soft caramels,Sugar confectionery,Hard candies,Marshmallows,Confectionery,Sweets,Chocolate coated products,Chewy candies,Jelly products,Lollipops,Fondant products,Candy recycling,Fruit gum products
- End products
- Recycled candy slurry,Recycled caramel base,Recycled fondant base,Neutral sugar-glucose syrup,Transparent syrup-water solution
- Steps before
- Crushing of flowpack products,Water dissolution
- Steps after
- Neutral sugar-glucose syrup production,Further processing,Slurry preparation
- Input ingredients
- confectionery production waste,sugar,glucose,water,sugar-free hard candies,lollipops,jelly,fruit gum products,soft caramels,chocolate coated products,fondant products,chewy candies,marshmallows,flowpack products
- Output ingredients
- transparent sugar-glucose syrup-water solution,neutral solution,slurry
- Market info
- Haensel-Processing is known for its expertise in developing and manufacturing high-quality engineered-to-order equipment for the confectionery industry, offering innovative solutions and customized machinery that enhance production efficiency and product quality.
- Sugar-glucose syrup-water solution concentration
- 40 - 45% dry matter
- Recycling capacity
- 5 - 15% further processed in slurry
- Packaging material separation
- Not necessary except for flowpack products
- Reworking process type
- Sugar dissolution and reprocessing
- Product types processed
- Hard candies,lollipops,jelly,fruit gum,soft caramels,chocolate coated products,fondant,chewy candies,marshmallows
- Recycling output solution
- Sugar-glucose syrup-water solution
- Operating steps
- Dissolution,dehydration,slurry processing
- Flow type
- Continuous inline operation
- Manual intervention necessity
- Minimal for packaging separation
- Biological compatibility
- Suitable for sugar and glucose syrup
- Corrosive resistance (e.g. acids)
- High corrosion resistance
- Cleanability
- Easy cleaning with water
- Density/particle size
- Uniform dissolution for reprocessing
- Footprint
- Compact
- Discharge method
- Syrup Solution Discharge
- System Construction Material
- Stainless Steel
- Shape
- Customizable
- Control panel type
- HMI / PLC integration
- Rework capacity
- Customizable based on client needs
- Integration possibilities
- Can be integrated with existing production lines
- Optional crushing machine
- For flowpack product handling