Stabilizer dissolving systems for beverage production
Efficiently dissolve and disperse stabilizers in complex beverage formulations to ensure optimal texture, flavor release, and shelf stability, achieving a seamless integration into your production line.
Dissolves, Mixes, and Emulsifies Stabilizers Efficiently
A Due S.p.A.’s EASY.Mix system offers an innovative solution for beverage manufacturers needing efficient incorporation of stabilizers like pectins and gums. Utilizing turbo emulsifiers, tri-blenders, and high shear mixers, it provides flexible options for dissolving and emulsifying stabilizers based on viscosity and concentration requirements. Ideal for juice, dairy, and plant-based products, it produces uniform mixtures crucial for flavor and texture consistency. Operating in high-speed, continuous mode, EASY.Mix integrates seamlessly into production lines, featuring automation and optional heat exchangers for enhanced process control. Designed with robust materials suitable for the food and beverage industries, this equipment is built for reliability and ease of maintenance, with CIP capabilities for streamlined cleaning.
Benefits
- Enhances product consistency with precise stabilizer dispersion and hydration.
- Supports diverse formulations by accommodating various powder and liquid viscosities.
- Increases operational efficiency with high-speed, continuous processing.
- Reduces labor costs through automated, PLC-controlled operation.
- Facilitates easy maintenance with an integrated CIP system for effective cleaning.
- Applications
- Plant-based beverages,Juice production,Non-alcoholic beer,Non-carbonated beverages,Hard seltzers,Fantasy drinks,Carbonated soft drinks,Milk-based products,Flavored water
- End products
- Lager style non-alcoholic beer,Alcohol-free ginger ale,Orange juice,Almond milk,Lemon iced tea,Tropical fruit punch,Cola,Chocolate milk,Sparkling water with lemon flavor
- Steps before
- Water Filtration,Water Reverse Osmosis,Water Disinfection,Water Remineralization
- Steps after
- Beverage Preparation,Beverage Deaeration,Carbonation,Mixing,Thermal Treatment
- Input ingredients
- pectin,guar gum,xanthan gum,carboxymethylcellulose,stabilizers,powders
- Output ingredients
- homogeneous mixture,hydrated stabilizers,smooth texture solution,low concentration solution,medium concentration solution,high concentration solution
- Market info
- A Due is known for designing and manufacturing beverage processing equipment, specializing in water treatment, syrup preparation, and complete automation solutions for the beverage industry, with a strong reputation for innovation and quality engineering.
- Ingredient transfer method
- Suction with loading hopper
- Stirrer type
- Fast propeller / Special geometry emulsifying
- Vessel capacity
- 1000 liters
- Temperature for pectin solutions
- Up to 50°C
- Temperature for CMC solutions
- Up to 20°C
- Temperature for xanthan gum solutions
- Up to 20°C
- Temperature for guar gum solutions
- Up to 20°C
- Concentration limit for pectins
- 0.5% to 6.0% depending on system
- Concentration limit for CMC
- 0.2% to 4.0% depending on system
- Concentration limit for xanthan gum
- 0.5% to 3.0% depending on system
- Concentration limit for guar gum
- 0.5% to 3.0% depending on system
- Self-priming pump
- For ingredient transfer
- Vacuum disperser
- Homogeneous mixture with smooth texture
- Recirculation feature
- Powders fully incorporated with limited water
- Dissolution system
- Turbo emulsifiers / Triblenders / Hydrodynamic hoppers
- Powder transfer method
- Suction / Vacuum disperser
- Mixing capability
- High shear mixing
- Batch vs. continuous operation
- Batch
- Concentration range
- Low,Medium,High
- Homogeneity assurance
- Special mesh filter
- Temperature control
- Optional heat exchanger
- Automation level
- Manual / PLC
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Tank shape
- Cylindrical
- Tank size
- 1000 liters
- Feed method
- Suction through loading hopper
- Discharge method
- Pump transfer
- Control System Type
- PLC with HMI
- Integration Possibilities
- SCADA Integration
- Discharge Method
- Self-priming pump