Stabilizer dissolving system for beverage production
Optimize drink consistency and shelf life with advanced stabilizer dissolving systems, designed to perfectly hydrate and emulsify pectins, gums, and other additives for diverse beverage formulations.
Dissolves and Hydrates Beverage Stabilizers
The EASY.Mix Stabilizer Dissolving System by A Due S.p.A. is engineered specifically for the food and beverage industry, streamlining the integration of stabilizers such as pectin, guar gum, and xanthan gum into your production line. Utilizing turbo emulsifiers, triblenders, hydrodynamic hoppers, and dispersers, this system efficiently dissolves and hydrates powders, ensuring a homogeneous mix free of lumps. It adapts to various preparation scales, from low to high concentrations, making it versatile for applications in beverages, juices, flavored waters, milk, and plant-based drinks.
Capable of continuous and high-speed operations, the system accommodates powder and liquid forms, ensuring precise control over viscosity through its high shear and vacuum dispersion technologies. The EASY.Mix system integrates seamlessly with upstream and downstream processes, using a compact design that optimizes floor space while offering options for heat exchangers and supporting worktops. Engineered for durability and easy maintenance, this system promises reliability in high-demand environments, catering to beverage manufacturers, food processors, and dairy producers.
Benefits
- Ensures consistent product quality by achieving uniform stabilization and hydration.
- Increases production efficiency with high-speed, continuous operation capabilities.
- Minimizes waste and ensures energy efficiency with precise ingredient dispersion.
- Enhances versatility, accommodating a wide range of beverage formulations.
- Simplifies integration into existing production lines, reducing setup time and costs.
- Applications
- Beverages,Plant-based drinks,Milk,Non-alcoholic beer,Hard seltzers,Fantasy drinks,Juices,Carbonated soft drinks,Flavored water
- End products
- Hard seltzer gelling agents,Guar gum beverages,Non-alcoholic beer additives,Fantasy drink stabilizers,Plant-based drink formulations,Stabilized milk drinks,Xanthan gum fortified juices,Carbonated soft drink stabilizers,Pectin-enhanced flavored water
- Steps before
- Ingredient Selection,Powder Weighing,Pre-Mixing,Water Heating
- Steps after
- Solution Filtration,Packaging,Cooling,Storage
- Input ingredients
- pectin,guar gum,xanthan gum,carboxymethylcellulose,CMC,water
- Output ingredients
- stabilized solution,homogeneous mixture,improved texture
- Market info
- A Due is known for designing and manufacturing beverage processing equipment, specializing in water treatment, syrup preparation, and complete automation solutions for the beverage industry, with a strong reputation for innovation and quality engineering.
- Capacity
- 1000-litre vessel
- Viscosity Range
- Dependent on stabilizer and concentration
- Dissolution Temperature
- 20°C to 50°C
- Pectin Solution Capacity
- Up to 0.5% for low concentration
- Up to 1.5% for medium concentration
- 3.0 ÷ 6.0 % for high concentration solutions
- Xanthan Gum Solution Capacity
- Up to 0.5% for medium concentration
- 1.5 ÷ 3.0 % for high concentration solutions
- CMC Solution Capacity
- Up to 0.2% for low concentration
- Up to 0.5% for medium concentration
- 2.0 ÷ 4.0 % for high concentration solutions
- Guar Gum Solution Capacity
- Up to 0.5% for medium concentration
- 1.5 ÷ 3.0 % for high concentration solutions
- Mixing Method
- Turbo emulsifiers,tri-blenders,hydrodynamic hoppers,dispersers
- Automation
- Self-priming and centrifuge/positive displacement pump options
- Homogenization
- Special mesh filter assures homogeneity
- Powder Suction Method
- Powders vertically transferred by suction into mixing chamber
- Optional Features
- Heat exchanger,supporting worktop for powders
- Working mechanism
- Turbo emulsifiers,tri-blenders,hydrodynamic hoppers
- Integrated steps
- Storage,dissolution,and ingredient transfer
- CIP/SIP
- CIP compatible
- Batch vs. continuous operation
- Batch
- Automation level
- Manual / PLC
- Heat exchange option
- Available
- Abrasion resistance
- Yes
- Biological compatibility
- Food-grade
- Cleanability
- CIP friendly
- Corrosive resistance (e.g. acids)
- Stainless steel components
- Density/particle size
- Suitable for powders
- Additives type
- Guar gum / Xanthan gum / CMC / Pectins
- Vessel Size
- 1000 litres
- Stirrer Type
- High shear propeller
- Hopper Type
- Vertical loading
- Discharge Method
- Self-priming pump
- Control Panel Type
- Automation with PLC
- Control panel type
- HMI / Touchscreen / PLC interface
- Integration possibilities
- SCADA / PLC / Automation Systems
- Mixing system type
- Turbo emulsifier / Tri-blender / Vacuum disperser
- Vessel configuration
- Single / Dual vessel