Square plansifter for flour and semolina rebolting

Achieve superior flour and semolina quality by efficiently sifting and sorting grains, ensuring optimal product consistency and meeting high food safety standards in your milling process.

Sifts and Sorts Flours and Semolinas

The NovaStar Square Plansifter from Bühler Group is an industrial-grade sifting and sorting solution specifically engineered for grain and flour milling operations. Utilizing high-efficiency NovaPur sifting technology, this plansifter offers unparalleled sifting precision by employing polyurethanes cast in single-piece sieve frames, ensuring long-lasting durability and minimizing contamination risks. Designed for continuous, high-speed operations, it effectively processes flours, semolinas, and flour-like products such as cornmeal and rye bread mixes, making it indispensable in wheat, rye, corn, and durum mills. The system integrates seamlessly into existing production lines and enhances output quality, making it an essential component for modern milling companies. Additionally, it complies with stringent food safety standards, featuring easy-to-clean, isolated product-contact surfaces and offering options for customization to fit specific operational needs.

Benefits

  • Enhances product quality with precise sifting and sorting, reducing material waste.
  • Minimizes contamination risks with single-piece sieve frames for superior hygiene.
  • Supports diverse milling applications, handling multiple grain types and flour-like products.
  • Increases operational efficiency through continuous high-speed processing.
  • Simplifies maintenance with easily accessible, cleanable surfaces, reducing downtime.

General


Applications
Semolinas,Durum,Wheat,Flour-like products,Meal,Corn,Flours,Rye
End products
Baking mixes,Polenta,Rye bread,Durum wheat pasta,Cornflakes,Rye crackers,Pastry flour,All-purpose flour,Cake flour,Bread flour,Muffin mixes,Semolina pasta,Corn tortillas,Couscous,Cornmeal muffins
Steps before
Dehulling,Milling,Grinding,Conditioning
Steps after
Sorting,Packing,Palletizing
Input ingredients
wheat,rye,corn,durum
Output ingredients
meal,semolina,flour-like products
Market info
Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.

Technical Specifications


Compliance,Certifications
High food safety requirements
Material
NovaPur polyurethane
Capacity
Sifts meal,semolina,and flour-like products
Efficiency
High sifting efficiency
Product Types
Wheat,rye,corn,durum mills
Automation
Easy to clean surfaces
Sieve Frame
Single piece construction
Performance
Maximum sifting performance

Operating Characteristics


Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP / Easy cleanability
Automation level
PLC / SCADA
Cleaning method
Manual / CIP
Energy efficiency
High efficiency

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Sieve frame material
High-quality polyurethane
Sieve fabric type
NovaPrime
Sieve frame construction
Cast from a single piece
Sieve stack construction
NovaPur sieve stacks
Product contact surface isolation
Yes
Machine accessibility
Easily accessible

Custom Options


Control panel type
User-friendly interface
Material of sieve frame
Polyurethane
Sieve frame design
Single-piece cast
Integration possibilities
Compatible with multiple grains
Cleaning accessibility
Easily accessible channels