Sorting conveyor systems for recyclables
Efficiently sort and reclaim diverse materials from mixed waste streams with high-speed, multi-sensor capabilities, enhancing resource recovery and purity while seamlessly integrating into continuous recycling operations.
Sorts and Separates Recyclable Materials Efficiently
The VARISORT+ from Sesotec is a versatile multi-sensor sorting system designed for comprehensive recycling applications. What sets the VARISORT+ apart is its ability to efficiently segregate mixed material streams into pure fractions using an array of sensors, including color, shape, metal, and near-infrared. It can handle various materials such as recycled PET flakes, HDPE pellets, and clear glass cullets with ease, achieving high purity levels for diverse end-products like aluminum scrap bales and purified steel sheets.
Capable of high-speed, continuous operation, the modular system integrates seamlessly into existing lines, supported by its intuitive touchscreen navigation. It optimizes energy efficiency with reduced compressed air and electricity use. Additionally, the VARISORT+ can be customized with up to three sensors and is available with options for different materials to enhance durability and corrosion resistance.
The design facilitates quick integration and maintenance, featuring retrofittable sensors and robust wear protection, ideal for diverse industries including recycling, plastics, and waste management. With engineering support available, it can be tailored to specific processing needs, ensuring it not only meets but exceeds industry demands for precise sorting and material recovery.
Benefits
- Enhances recycling productivity by precisely segregating mixed material streams.
- Decreases operational costs with energy-efficient use of compressed air and electricity.
- Increases sorting accuracy with customizable sensor combinations for diverse applications.
- Facilitates easy maintenance and integration with intuitive touchscreen controls and retrofittable designs.
- Supports sustainable operations by ensuring high-purity output for recycled materials.
- Applications
- Glass,Household waste,Plastics,Electrical waste,Scrap metal
- End products
- Hdpe pellets,Clean paper fibers,Abs plastic granules,Recycled pet flakes,Copper wiring bundles,Aluminum scrap bales,Leaded glass shards,Purified steel sheets,Clear glass cullets
- Steps before
- Collection,Shredding,Transport,Feeding onto conveyor
- Steps after
- Separation,Collection of sorted materials,Baling,Distribution for further processing
- Input ingredients
- household waste,plastics,glass,scrap metal,electrical waste,mixed materials,shredded materials,PET bottles
- Output ingredients
- uniform fractions,recycled materials,high-quality single-colour glass fractions,sorted PET material,sorted electrical waste
- Market info
- Sesotec is known for specializing in the development and manufacturing of innovative machine technology, particularly for metal detection, sorting, and separation systems used across industries such as food, plastics, and recycling, ensuring product quality and safety.
- Speed
- Configurable belt speeds
- Capacity
- High throughput capacity
- Accuracy
- Highest detection accuracy
- Automation
- Touch display with intuitive navigation
- Sensors
- Colour,shape,metal,and near-infrared sensors
- Modular Design
- Up to three sensors can be combined
- Energy Efficiency
- Optimized consumption of compressed air and electricity
- Retrofit Capability
- Sensors can be retrofitted
- Durability
- Designed with wear protection
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Energy efficiency
- Optimized for low consumption
- Cleaning method
- Easy cleaning and maintenance
- Changeover time
- Fast setup via touch display
- CIP/SIP
- Easy cleaning access
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Material Compatibility
- Glass,Plastics,Metal,Electrical Waste
- Sensor type
- Colour and shape,metal,near-infrared
- Modular design
- Yes
- Control panel type
- Touch display
- Discharge method
- Air ejection unit
- Sensor Type
- Colour and shape,metal,near-infrared
- Sensors Integration
- Up to three sensors
- Operating System
- SesoDesk with Octa-Core technology
- Retrofitting Capability
- Sensors can be retrofitted
- Display Type
- Touch display with intuitive navigation