Sleeving system for leafy greens and cut fruits

Enhance your packaging line with seamless tray sleeving, enabling high-speed operations for a wide variety of products, from cut fruits to ready-to-eat meals.

Sleeves Trays and Integrates into Packaging Lines

The JASA Sleever from JASA Packaging Solutions is a compact, plug-and-play packaging machine designed to streamline operations for food and produce packagers. This sleever efficiently processes up to 120 packages per minute and features quick change-over times of less than five minutes, ensuring minimal disruption in high-speed production environments. Ideal for applications that include bagged salad mixes, sliced fruits, and packaged meats, it integrates seamlessly into existing packaging lines, accommodating a wide variety of trays and sleeves, including non-standard packaging solutions. The sleever is customizable with options for single or double lanes, bypass stations, and label applicators. Its hygienic design and state-of-the-art Beckhoff control system enhance operational efficiency and product safety. Additionally, the machine supports continuous operation with its robust construction and ease of maintenance, making it a reliable choice for maintaining high throughput in diverse food packaging applications.

Benefits

  • Enhances operational efficiency with rapid change-over times under five minutes.
  • Increases production speed by processing up to 120 packages per minute.
  • Easy integration into existing lines minimizes startup and transition costs.
  • Flexible design accommodates a wide range of packaging formats, reducing the need for multiple machines.
  • Hygienic construction ensures compliance with stringent food safety standards.

General


Applications
Avocados,Tomatoes,Potatoes,Onions,Pome fruits,Kiwis,Tapas,Leafy greens,Meat (plant-based) and fish,Citrus,Cut fruits,Carrots
End products
Diced pineapples,Bagged salad mixes,Sliced apples,Vacuum-sealed salmon fillets,Cherry tomato containers,Kiwi fruit baskets,Plant-based burger patties,Ripened avocado halves,Marinated olives,Sliced onion rings,Peeled baby carrots,Packed lemon wedges,Wrapped pears
Steps before
Sorting,Washing,Cutting,Weighing
Steps after
Labeling,Sealing,Quality Control,Logistics Packaging
Input ingredients
leafy greens,cut fruits,tapas,meat (plant-based) and fish,potatoes,carrots,onions,tomatoes,citrus,avocados,pome fruits,kiwis
Output ingredients
trays,sleeves,packaged leafy greens,packaged cut fruits,packaged tapas,packaged meat (plant-based) and fish,packaged potatoes,packaged carrots,packaged onions,packaged tomatoes,packaged citrus,packaged avocados,packaged pome fruits,packaged kiwis
Market info
JASA Packaging is known for its innovative, sustainable packaging solutions, particularly in the design and manufacture of high-speed packaging machinery for food products, emphasizing flexibility and eco-friendly processes.

Technical Specifications


Machine Type
Sleever
Tray Processing Speed
Up to 100 trays/min
Changeover Time
Less than 5 minutes
Automation
PLC-controlled
Integration Capability
Plug,Play,Easy integration into existing lines
Lane Options
Single or Double
Output Capacity (Single Sleever)
Maximum 60 packages/min
Output Capacity (Double Sleever)
Maximum 120 packages/min
Conveyor Belts
Available with one or two belts
Optional Features
Bypass or Ejection Station,Label Applicator
Control System
Latest Beckhoff Control System
Design
Compact and Hygienic
Sleeve and Tray Variety
Wide variety of trays and sleeves

Operating Characteristics


Integration Capability
Easy integration into existing lines
Changeover Time
Less than 5 minutes
Package Speed (Single Lane)
Up to 60 packs per minute
Package Speed (Double Lane)
Up to 120 packs per minute
Automation Level
Fully automated sleever line option
Flexibility
High flexibility with quick changeovers
Compact Design
Plug-and-play machine
Operating Ease
Very easy to operate
Labeling Options
Option to upgrade with label applicator

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Food-safe
Cleanability
Hygienic design
Corrosive resistance (e.g. acids)
Stainless steel components
Density/particle size
Compatible with various tray materials

Physical Characteristics


Machine footprint
Compact
Design
Hygienic
Conveyor belts
Single or double
Change-over time
Less than 5 minutes
Integration capability
Plug-and-play
Trays processed
Up to 100 per minute
Optional components
Bypass or ejection station,label applicator
Upgrade options
Printer or labeler

Custom Options


Integration possibilities
Plug,Play into existing lines
Control system
Latest Beckhoff control system
Lane options
Single or double
Conveyor belts
Available with one or two
Features upgrade
Printer or labeler
Automation level
Automatic with fully automated line option
Bypass or ejection station
Optional
Label applicator
Optional