Saturation unit for carbonating beverages
Elevate your beverage production with continuous carbonation, ensuring precise gas levels and optimal taste profiles for a wide range of drinks, from craft beer to sparkling wines.
Deaerates and Carbonates Beverages
Comac’s Saturation Unit stands out in the beverage industry by delivering precise deaeration and carbonation for a variety of products, including beer, wine, and carbonated water. Its robust design incorporates a stainless steel frame and a frequency-controlled pump system to maintain a constant product inlet pressure. The unit uses a static mixer for CO2 integration, ensuring uniform carbonation. Applications range from sparkling wine to non-alcoholic carbonated drinks, with capacities suiting different production scales.
This unit, featuring a Siemens PLC and HMI touch screen for seamless control, integrates easily into existing production lines. Energy efficiency is optimized through its advanced motor control, reducing energy consumption. The unit’s AISI 304 stainless steel construction ensures corrosion resistance, supported by a CIP-ready design for straightforward maintenance. Whether for breweries or water bottlers, this equipment delivers consistent, high-quality results with comprehensive engineering support for customization.
Benefits
- Ensures consistent carbonation quality, enhancing product taste and effervescence.
- Reduces operational costs with energy-efficient motor control.
- Integrates seamlessly into existing processing lines, minimizing installation disruption.
- Corrosion-resistant design extends equipment lifespan, reducing maintenance frequency.
- Simplifies cleaning procedures with built-in CIP capability.
- Applications
- Non-alcoholic drinks,Alcoholic drinks,Water,Wine,Still wine,Cider,Beer,Sparkling wine
- End products
- Champagne,Carbonated beer,Prosecco,Carbonated wine,Sparkling water,Non-alcoholic carbonated beer,Sparkling cider
- Steps before
- Deaeration,Pre-filtration
- Steps after
- Carbonation,Packaging,Storage
- Input ingredients
- deaerated liquid,water,cider,sparkling wine,still wine,CO2
- Output ingredients
- carbonated product,carbonated water,carbonated cider,carbonated sparkling wine,carbonated still wine
- Market info
- Co.Mac is recognized for its expertise in designing and manufacturing customized bottling and packaging solutions for the beverage industry, delivering innovative and high-quality machinery that caters to specific client needs in the global market.
- Product carbonation level
- up to 7/8 g/L
- Material
- Aisi304 stainless steel
- Control Panel
- HMI touch screen operator panel
- Automation
- Siemens PLC logic controller
- Pressure control
- CO2 pressure reducer
- Tank sanitation
- Pre-arrangement for CIP
- CO2 inlet
- Modulating valve and non-return valve
- Storage tank
- Stainless steel,polished internally,with safety valve
- Working mechanism
- Deaeration and carbonation
- Integrated steps
- Deaeration,carbonation,and mixing
- CIP/SIP
- Pre-arrangement for tank sanitation (CIP)
- Batch vs. continuous operation
- Inline Continuous
- Automation level
- PLC-controlled
- Pressure control
- CO2 pressure reducer,constant product inlet pressure
- Corrosive resistance (e.g. acids)
- Aisi304 stainless steel
- Frame Material
- Stainless Steel
- Tank Material
- Aisi304 Stainless Steel
- Tank Shape
- Carbonated Product Storage Tank
- Piping Material
- Aisi304 Stainless Steel
- Control Panel Type
- HMI Touch Screen
- Pump Control
- Frequency Converter
- Footprint
- Compact Design
- Signal Type
- Light or Acoustic
- Control panel type
- Stainless steel electric control panel
- Integration possibilities
- Siemens PLC logic controller
- Control interface
- HMI touch screen operator panel
- Tank sanitation
- Pre-arrangement for CIP