Roller tenderizer for cooked ham production
Maximize product yield and enhance texture by enabling efficient tenderizing and brine absorption, crucial for producing ready-to-eat meats with optimal flavor and cohesion.
Cuts, Tenderizes, and Activates Proteins
The MacMax 500 Roller Tenderizer from JBT Schröder is engineered to enhance your processing line with precision cutting and tenderizing capabilities. It features blade rollers that efficiently cut and enlarge meat surfaces, optimizing protein activation and brine absorption for improved bonding and reduced cooking contraction. Suitable for producing cooked chicken breast slices, smoked salmon fillets, and marinated beef steaks, it seamlessly integrates into high-speed, continuous operations typical in poultry, meat, and seafood industries. With a processing capacity driven by its adjustable blade roller system, you can tailor the equipment to various product types, ensuring flexibility across production runs. Engineered for durability, it offers stainless steel components suitable for rigorous food processing environments, while compliance with industry standards assures product safety and quality. Its compact design facilitates easy integration into existing lines, and the optional CIP system simplifies maintenance, minimizing downtime.
Benefits
- Increases product yield by enhancing brine absorption and protein bonding.
- Reduces massaging time, accelerating your production cycle.
- Enhances product cohesion and slice quality for better market presentation.
- Minimizes muscle contraction during cooking, improving tenderness and texture.
- Supports versatile product processing, accommodating various meat and seafood items.
- Applications
- Seafood,Meat,Cooked ham,Poultry
- End products
- Honey-baked ham,Brined chicken thighs,Turkey deli meat,Smoked salmon fillets,Cooked chicken breast slices,Marinated beef steaks,Ready-to-eat pork loin
- Steps before
- Injection,Marination,Grinding,Mixing
- Steps after
- Cooking,Slicing,Packing
- Input ingredients
- muscles,poultry products,brine
- Output ingredients
- cooked ham,activated protein,reduced tendons,increased binding
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Machine length
- approx. 3470 mm (with infeed and outlet conveyor)
- Machine width
- approx. 1340 mm
- Machine height
- approx. 1340 mm (without crane),approx. 2260 mm (with crane)
- Height adjustment infeed conveyor
- 1045 mm – 1215 mm
- Conveyor width
- approx. 500 mm
- Number of blades per blade roller
- optionally 79 (1.5 mm) or 84 pieces (1 mm)
- Compressed air
- min. 6 bar
- Blade roller adjustment
- depending on the product 0 bis 50 mm
- Weight
- approx. 950 kg
- Electrical connection
- 3Ph/PE
- 400/440V
- 50/60 Hz
- Blade roller adjustment
- 0 to 50 mm
- Automation level
- PLC
- Compressed air requirement
- Min. 6 bar
- Height adjustment infeed conveyor
- 1045 mm – 1215 mm
- Operation type
- Continuous
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine length
- Approx. 3470 mm (with infeed and outlet conveyor)
- Machine width
- Approx. 1340 mm
- Machine height
- Approx. 1340 mm (without crane),approx. 2260 mm (with crane)
- Height adjustment infeed conveyor
- 1045 mm – 1215 mm
- Conveyor width
- Approx. 500 mm
- Number of blades per blade roller
- Optionally 79 (1.5 mm) or 84 pieces (1 mm)
- Blade roller adjustment
- 0 to 50 mm
- Weight
- Approx. 950 kg
- Control panel type
- Optional / Customizable
- Blade roller adjustment
- 0 to 50 mm (depending on product)
- Number of blades per roller
- 79 (1.5 mm) or 84 (1 mm)
- Crane height
- Optional