Reverse osmosis concentration system for beer and beverages

Optimize transport and storage of beverages by reducing volume with advanced reverse osmosis technology, achieving concentrated products with retained taste, aroma, and alcohol content for seamless rehydration at serving points.

Concentrates Alcoholic Beverages via Reverse Osmosis

The Alfa Laval Revos™ concentration system is a cutting-edge solution for breweries, wineries, and beverage manufacturers seeking efficient concentration of alcoholic beverages. This advanced system utilizes a high-pressure, low-temperature reverse osmosis process to effectively remove water while retaining up to 22% alcohol by volume. The two-pass design ensures that aromas, proteins, and minerals remain intact in the concentrate, preserving the original sensory qualities when rehydrated. Ideal for applications in beer, wine, and cider production, the Revos system reduces shipping volumes by up to 80%, cutting transportation costs and optimizing distribution logistics.

With the ability to integrate seamlessly into existing production lines, the Revos system is designed for continuous, high-pressure operation, maintaining product integrity through a chilled membrane filtration process. Energy-efficient and economical, it offers significant savings in transportation costs by allowing rehydration at final destinations such as bars or restaurants. Its compact design saves valuable floor space, making it an excellent choice for establishments looking to maximize efficiency and minimize waste. Alfa Laval also offers pilot testing and rentals to ensure that the system meets specific operational requirements, with engineering support available for tailored solutions.

Benefits

  • Reduces shipping costs by up to 80% through concentrated product transport.
  • Preserves original taste and aroma, ensuring consistent product quality upon rehydration.
  • Saves valuable space at point-of-sale locations with on-demand rehydration.
  • Enhances beverage stability, supporting extended shelf life.
  • Lowers carbon footprint through energy-efficient reverse osmosis technology.

General


Applications
Cider,Beer,Alcoholic beverages,Wine
End products
Concentrated cider,Cider concentrate,Concentrated wine,Concentrated beer,Beer concentrate,Wine concentrate
Steps before
Fermentation,Chilling
Steps after
Rehydration,Packaging,Distribution
Input ingredients
beer,wine,cider,water,proteins,sugars,aromas,minerals
Output ingredients
beer concentrate,wine concentrate,cider concentrate,water permeate,up to 22% alcohol by volume,retained proteins,retained sugars,retained aromas,retained minerals
Market info
Alfa Laval is renowned for its expertise in heat transfer, separation, and fluid handling technologies, providing innovative, energy-efficient engineered-to-order solutions for various industries including food, marine, and energy.

Technical Specifications


Alcohol by volume (ABV)
Up to 22%
Transport cost reduction
Up to 80%
Reverse osmosis type
High-pressure,low-temperature
Membrane type
Proprietary spiral-wound
Concentration passes
Two-pass
Pore structure
Tight
Beverages processed
Beer,wine,cider
Operating temperature
Low-temperature

Operating Characteristics


Working mechanism
High-pressure,low-temperature reverse osmosis
Integrated steps
Two-pass processing
CIP/SIP
Available
Batch vs. continuous operation
Continuous
Automation level
Automated
Cleaning method
Low-temperature patented process
Energy efficiency
Economical and energy-efficient

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact footprint
Yes
Discharge method
Proprietary spiral-wound membranes
Machine Dimensions
Not Specified
Machine Weight
Not Specified

Custom Options


Rehydration capability
On-site at point of sale