Preparation system for syrup and beverages

Streamline syrup and beverage preparation with a versatile system designed to reduce product losses and minimize resource consumption, adaptable for evolving production demands and capable of handling high-speed and batch operations.

Mixes and Prepares Diverse Beverage Ingredients

The Tetra Pak Preparation System B-EXT provides an efficient solution for beverage production, specifically designed for mixing and ingredient dissolving. This system’s flexible modular design allows easy scalability and integration into existing production lines, catering to various beverages such as juices, nectars, soft drinks, syrups, and dairy drinks. Its advanced radial jet mixer facilitates homogenous mixing without mechanical agitation, enhancing energy efficiency and shortening processing time. Capable of continuous operations at high speeds, it handles capacities from small batches of 2,000 liters per hour to 70,000 liters per hour. The system emphasizes sustainability, reducing waste and energy consumption. Constructed from durable materials, it supports reliable operations in diverse industrial environments. Additionally, its automation features, like a pre-mix recirculation loop, ensure seamless integration and efficient processing, minimizing downtime in demanding production schedules. The system complies with industry standards, making it a viable option for beverage manufacturers focused on quality and sustainability.

Benefits

  • Enhances efficiency with high-speed processing and continuous operation capabilities.
  • Minimizes product losses and waste through optimized ingredient mixing and dissolving.
  • Supports sustainability by significantly reducing water and energy consumption.
  • Scales flexibly with modular design, accommodating evolving production demands.
  • Seamlessly integrates into existing systems to streamline production workflows.

General


Applications
Beverages,Plant-based drinks,Syrups,Still drinks,Energy drinks,Nectars,Soft drinks,Dairy drinks,Functional drinks,Juices
End products
Lemonade,Sports drink,Apple juice,Green tea with ginseng,Orange juice,Almond milk,Maple syrup,Cola,Mango nectar,Chocolate milk
Steps before
Ingredient preparation,Mixing,Pre-mix recirculation
Steps after
Filling,Packaging,Labelling
Input ingredients
gums,stabilisers,thickeners,dry powder,ingredients up to 200 cP in viscosity,viscous ingredients of 150-200 cP
Output ingredients
syrups,juices,nectars,still drinks,soft drinks,energy drinks,plant-based drinks,functional drinks,dairy drinks
Market info
Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.

Technical Specifications


Capacity
2,000-70,000 litres/hour
Automation
Flexibly upgradable
Mixing method
Radial Jet Mixing
Viscosity
Up to 200 cP
Energy Efficiency
High energy efficiency
Dust extraction system
ERS dust extraction and recovery system
Energy Usage Reduction
60% less energy with Auto Mixing Device

Operating Characteristics


Automation level
PLC
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP
Energy efficiency
Reduced energy consumption
Cleaning method
CIP

Material Compatibility


Biological compatibility
Food-grade materials
Cleanability
CIP compatible
Corrosive resistance (e.g. acids)
Yes
Abrasive resistance
High
Density/particle size
Handles up to 200 cP viscosity

Custom Options


Integration possibilities
Flexible modular design
Upgradability
Flexibly upgradable to handle new products and capacities
Mixing options
Radial Jet Mixer S/T,Horizontal injector,Twin-stage nozzle
Dust extraction system
ERS dust extraction and recovery system
Energy efficiency options
Auto mixing device (AMD)