Prefabricated panel silo construction

Designed for efficient assembly, this silo construction system reduces installation time and guarantees strong, seamless connections, ensuring optimal handling and storage of large volumes of bulk materials.

Facilitates Rapid High-Capacity Silo Assembly

The Panel-Tec ZSD Modular Silo System by Zeppelin Systems combines innovative design with efficient assembly techniques, making it an ideal solution for industries needing high-capacity bulk material storage. Prefabricated in sections for easy transport and quick assembly, these silos incorporate flange coupling to facilitate both horizontal and vertical construction, integrating seamlessly into existing operations. The system supports a variety of applications, from storing tire compounds to bakery mixes, all while ensuring efficient material flow with its smooth cone transitions. Built for modularity, this silo system can be assembled in any weather condition, reducing downtime and improving installation efficiency. It supports continuous operations in large-scale industrial settings, with options for integrated process controls and customization to meet specific operational requirements. The design leverages non-destructive weld-seam testing, ensuring robust construction and longevity. Ideal for chemical, food, plastics, and rubber industries, the Panel-Tec ZSD meets diverse production needs while offering engineering support for tailored solutions.

Benefits

  • Accelerates installation with prefabricated modular segments.
  • Enhances structural integrity using non-destructive weld-seam testing.
  • Adapts to various weather conditions, minimizing potential delays.
  • Optimizes material flow, reducing maintenance and operational disruptions.
  • Customizable design integrates seamlessly into diverse industrial applications.

General


Applications
Performance materials,Food industry,Plastics,Rubber and tire industry,Dispersion paints
End products
Emulsion paints,Tire compounds,Composite materials,Bakery mixes,Plastic pellets
Steps before
Prefabrication,Flange Installation,Container Transportation,Site Preparation
Steps after
Internal Welding,Inspection,Non-destructive Weld-seam Testing,Silo Equipment Integration
Input ingredients
bulk materials,silo segments
Output ingredients
assembled silos,blending equipment,gassing technology
Market info
Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.

Technical Specifications


Silo Capacity
Over 500 m³
Assembly Time
Shorter than traditional process
Segment Transport
Container
Installation Method
Hanging from crane or lying flat
Internal Welding
Automatic
Weld Seam Inspection
Non-destructive testing (e.g. ultrasonic)
Wall Strength Utilization
Fully utilized due to weld seam inspection
Flange Coupling Stability
Increases stability against bulging
Cone Adjustment
Fast,precise
Bulk Material Flow
Optimal,without polishing weld seams
Silo Roof Options
Three variants available
Process Technology Options
Blending equipment,gassing technology

Operating Characteristics


Assembly Method
Crane / Flat assembly
Weather Conditions
All-weather capability
Prefabrication
Factory prefabricated segments
Installation Time
Reduced assembly time
Weld Seam Testing
Non-destructive testing (ultrasonic)
Silo Adjustment
Fast and precise
Bulk Material Flow
Optimized,no sharp edges

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Silo capacity
Over 500 m³
Silo assembly method
Flange coupling
Segment transport method
By container
Installation method
Hanging from a crane or lying flat
Welding method
Automatic internal welding
Silo roof options
Three variants available
Cone design
Fast,precise adjustment
No sharp edges

Custom Options


Silo Capacity Customization
500 m³ and above
Silo Segment Prefabrication
Factory prefabricated
Assembly Method
Crane-mounted or flat assembly
Roof Design Variants
Three options available
Blending Equipment
Market-leading options available
Gassing Technology
Available from Zeppelin
Flange Design
Innovative flange coupling