Poultry marination injector
Boost your poultry flavor profiles with precise marination, ensuring every piece, from whole birds to nuggets, achieves optimal taste and tenderness through advanced injection technology.
Injects and Marinates Poultry Products
The IMAX 600P/900P from Schröder represents cutting-edge solutions in poultry injection and marination processes. Designed for poultry, meat, and seafood applications, this equipment excels in marinating a variety of chicken products including nuggets, tenders, and drumsticks with precision. Each injection cycle utilizes a high-efficiency needle manifold, paired with pneumatic retraction for individual needle control, ensuring consistent and even brine distribution across both bone-in and boneless products.
Capable of operating in continuous, automated environments, the IMAX 600P/900P integrates seamlessly into existing processing lines, offering reliable performance and high throughput. For example, the IMAX 600P features a belt width of 620mm and houses 343 needles, operating between 15 to 45 strokes per minute. The IMAX 900P expands capacity with a 920mm belt width and 511 needles, maintaining similar operational speeds.
Energy efficiency is another standout attribute, with a variable-speed pump supporting optimal pressure control and reduced energy consumption. Maintenance is simplified via easy needle removal and external brine path accessibility for reduced downtime and enhanced food safety. The inclusion of a four-stage filtration system ensures clog-free operation, optimizing yield and quality consistency.
Offering configurability and engineering support, these injectors are adaptable to your specific marination and processing needs, aligning with stringent food safety standards while enhancing your product line’s versatility and capacity.
Benefits
- Enhances product quality with uniform marination and increased yield.
- Boosts operational efficiency through high-speed, continuous processing.
- Minimizes downtime with easy needle removal and accessible cleaning.
- Supports versatile production with adjustable settings for various chicken products.
- Meets high food safety standards with accessible brine paths and effective filtration.
- Applications
- Seafood,Chicken marination,Meat,Chicken parts,Nuggets,Boneless poultry,Poultry,Bone-in poultry,Tenders
- End products
- Chicken nuggets,Marinated poultry fillets,Marinated poultry drumsticks,Marinated boneless chicken breasts,Marinated chicken thighs,Marinated chicken wings,Marinated chicken breasts,Marinated whole chickens,Marinated bone-in chicken parts,Chicken tenders
- Steps before
- Brine Preparation,Product Infeed,Chicken Selection,Portioning
- Steps after
- Marination,Cooking,Freezing,Packaging,Quality Inspection
- Input ingredients
- whole bone-in birds,parts,boneless tenders,nuggets,brine solution
- Output ingredients
- marinated chicken products,increased yield chicken,consistent quality chicken
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Injection Speed
- 15 – 45 strokes/min
- Belt Width (IMAX 600P)
- 620mm
- Belt Width (IMAX 900P)
- 920mm
- Needles (IMAX 600P)
- Single head with 343 needles,3mm
- Needles (IMAX 900P)
- Single head with 511 needles,3mm
- Brine Tank
- FT200
- Pump Unit Speed
- Variable speed
- Needle Retraction (IMAX 600P)
- 165mm
- Needle Retraction (IMAX 900P)
- 120mm
- Product Infeed Height Adjustment
- 60 – 120mm
- Product Advance – FM Flat Belt
- 45 / 90 / 180
- Product Stripper
- Five preset positions manually adjustable
- Filtration System
- Four-stage filter
- Automation level
- Intuitive operation with touch panel
- Batch vs. continuous operation
- Batch
- Changeover time
- Dynamic stripper plate adjustable in five positions
- CIP/SIP
- Easy-clean design with removable components
- Cleaning method
- External brine path for quick removal and inspection
- Energy efficiency
- Optimized for maximum yield and high production rates
- Biological compatibility
- Suitable for chicken products
- Cleanability
- External brine path easily accessible,stainless steel design
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Abrasion resistance
- High durability for frequent use
- Control panel type
- Controller/Touch Panel
- Product Stripper adjustment
- Five preset positions manually adjustable
- Product Advance
- 45 / 90 / 180
- Discharge method
- Dynamic stripper plate
- Control panel type
- Controller/Touch Panel
- Pneumatic System
- Pneumatic retraction
- Needle Adjustment
- Constant adjustable air pressure
- Belt Type
- FM flat belt / CU flighted belt
- Stripper Plate Positions
- Five positions