Plastic pellets inspection system
Ensure product quality by accurately detecting impurities and variations in plastic pellets, optimizing throughput, and minimizing defects in your continuous, high-speed production processes.
Inspects and Analyzes Plastic Pellets
The Plastic Pellets Inspection System from Inspect Technologies offers a robust solution for manufacturers seeking enhanced quality control in plastic production. Designed for seamless integration into existing production lines, this system inspects up to 1,000 kg/hr (2,200 lbs/hr) with scalable options for increased capacity or resolution. Utilizing a single or multi-camera setup, it effectively detects impurities, analyzes pellet contours, and monitors grain size variations to ensure on-spec products. The color camera system enhances detection of color deviations, crucial for maintaining product consistency in industries such as plastics manufacturing, packaging, and chemicals. Its mechanical simplicity—no motors or belts—facilitates easy cleaning and maintenance during quick product changeovers. Ideal for plastic manufacturers, the system bolsters quality assurance processes with minimal operational disruption.
Benefits
- Enhances product quality by detecting and removing impurities and off-spec pellets.
- Increases operational efficiency with a throughput capacity of up to 1,000 kg/hr.
- Simplifies maintenance and reduces downtime with easy-to-clean, motor-free design.
- Adapts to production needs with scalable camera options for higher resolution.
- Improves color consistency with advanced color variation detection capabilities.
- Applications
- Resin beads,Polymer granules,Plastic pellets,Plastics
- End products
- Plastic bottles,Polypropylene packaging,Acrylic sheets,Abs automotive parts,Nylon fibers,Polycarbonate panels,Pvc pipes,Polyethylene films
- Steps before
- Purification,Drying
- Steps after
- Quality control,Packing
- Input ingredients
- plastic pellets,bulk raw materials,pellet production stream
- Output ingredients
- inspected pellets,quality assured pellets,optimized production throughput
- Market info
- IINSPEC.TECH is known for its expertise in designing and manufacturing high-quality, customized industrial engineered-to-order (ETO) equipment, with a strong reputation for innovation, reliability, and customer-centric solutions in various industrial sectors.
- Throughput
- 1,000 kg/hr (2,200 lbs/hr) with single camera
- Integration
- Engineered for easy integration into existing lines
- Scalability
- Scalable design for increased capacity or resolution
- Detection type
- Camera-based inspection
- Pellet size monitoring
- Median grain size variation detection
- Contour analysis
- Detection of "tails" from improper cutting
- Color variation detection
- Color camera system only
- Cleaning and maintenance
- Easy cleaning and maintenance
- Mechanical design
- Simple mechanical structure
- Operational components
- No motors/belts/vibrators
- Operation integration
- Easy integration into existing production lines
- Mechanical design
- Simple mechanical structure
- Maintenance
- Easy cleaning and maintenance
- Automation level
- Single camera system
- Scalability
- Scalable design for increased capacity and resolution
- Inspection capability
- Detection of impurities and tails,color variation detection
- Throughput capacity
- Up to 1,000 kg/hr (2,200 lbs/hr)
- Monitoring
- Monitoring grain size,median grain size variation,off-spec detection
- Particle Size
- 50–1000 µm
- Color Variation Sensitivity
- Detects color variations
- Contour Analysis
- Detects pellet tails
- Impurities Detection
- Detects material impurities
- Density Compatibility
- 0.5–2.5 g/cm³
- Inspection type
- Pellets
- Compact footprint
- Easy integration into existing production lines
- Mechanical design
- Simple mechanical structure
- Scalability
- Supports increased capacity and/or resolution
- Camera configuration
- Single camera system with scalable design
- Throughput capacity
- Up to 1,000 kg/hr (2,200 lbs/hr)
- Integration
- Engineered for easy integration
- Control panel type
- Simple mechanical design
- Integration possibilities
- Easy integration into existing production lines
- Scalability
- Supports increased capacity and/or resolution
- Modular Design
- Scalable design
- Simplicity
- No motors/belts/vibrators
- Maintenance
- Easy cleaning and maintenance