Overwrapping system for cosmetic and toiletry items

Ensure precise overwrapping of cosmetic and toiletry items with advanced film control, minimizing film waste and enhancing product presentation. Ideal for high-speed lines aiming to maintain product integrity and reduce downtime through efficient changeovers.

Overwraps and Seals Cosmetic Packaging

The 3701/3711 overwrapping and film sealing machines from IMA Group are designed to meet the demanding needs of the cosmetics, toiletries, and personal care industries. These machines stand out for their precision in overwrapping parallelepiped products like lipstick boxes and perfume cartons with a variety of films, including cellophane, PVC, and PP. Operating at high speeds, the 3701 model achieves 130 cycles per minute, while the 3711 model handles larger items at 110 cycles per minute. Integrating seamlessly into existing packaging lines, each machine features a device that lifts film-driving rollers, allowing the use of extremely thin films and preventing slippage around the product for a flawless finish. With quick changeover capabilities, these machines minimize downtime. The standard Siemens PLC and electrical components ensure reliable operation, while an oil-tight steel frame enhances durability and eases cleaning. Optional features include a film print unit, additional reel holder, and a tear tape unit, providing flexibility and customization to suit varying production needs.

Benefits

  • Increases production efficiency with rapid cycle times up to 130 per minute.
  • Ensures precise overwrapping with innovative film-driving roller technology.
  • Minimizes downtime with swift changeover processes.
  • Enhances durability and reliability with an oil-tight steel frame.
  • Offers flexibility with customizable features like tear tape and additional reel holders.

General


Applications
Toiletry items,Personal care products,Cosmetics,Packaging films
End products
Shampoo sachets,Mascara boxes,Perfume cartons,Soap bar packs,Cellophane-wrapped gift sets,Face cream cartons,Nail polish packs,Lipstick boxes
Steps before
Product shaping,Label application
Steps after
Quality inspection,Final packing,Cartoning
Input ingredients
parallelepiped products,cosmetic items,toiletry items,cellophane,PVC,PP,heat-sealable films,reel-fed films,thin films
Output ingredients
over wrapped products,cosmetic items with over wrap,toiletry items with over wrap,film-wrapped products
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Wrapping film type
Cellophane,PVC,PP,PE,KRAFT
Product dimensions 3701
Min. 40x23x60 mm - Max. 125x90x220 mm
Product dimensions 3711
Min. 40x23x60 mm - Max. 175x90x270 mm
Max speed 3701
130 cycles/min
Max speed 3711
110 cycles/min
Automation
Siemens PLC-controlled
Film unwinding method
Driven drums
Sealing units
Several different options available

Operating Characteristics


Film type compatibility
Cellophane,PVC,PP,heat-sealable films
Film handling system
Film unwinding by driven drums
Changeover time
Fast and easy
Automation level
PLC-controlled
Film print unit availability
Yes
Production speed
130 cycles/min (3701) / 110 cycles/min (3711)
Product size handling
3701
Cleaning method
Facilitated cleaning procedures

Material Compatibility


Compatibility with heat-sealable films
Cellophane,PVC,PP,PE,Kraft
Film thickness compatibility
Extremely thin films

Product type Characteristics


Product shape
Parallelepiped


CE marking
Yes
ATEX certification
Yes
FDA compliance
Yes
GMP Compliance
Yes

Physical Characteristics


Film driving roller device
Available
Steel frame
Oil-tight
Film print unit
Available
Additional reel holder
Available
Tear tape unit
Available
Film unwinding by driven drums
Available
Sealing unit
Several available
Wheel for displacement
Available

Custom Options


Film print unit
Available
Additional reel holder
Available
Tear tape unit
Available
Machine displacement
Wheel available
Sealing unit
Several different units available
Control panel type
Siemens PLC
Film unwinding
Driven drums