Optical sorting solution for root crops

Remove foreign materials from root crops effortlessly while ensuring high throughput and precision, making it ideal for operations in need of consistent quality and labor efficiency.

Removes Foreign Materials from Root Crops

The TOMRA 3A Optical Sorting Machine from TOMRA Systems revolutionizes the processing of root crops by utilizing advanced near-infrared and color sensor technology to detect and eject unwanted materials. Designed for agricultural businesses and food processing companies, it excels in sorting potatoes, beets, and other vegetables. Capable of handling up to 100 tons per hour, the TOMRA 3A ensures high-speed, continuous operation with unparalleled accuracy in foreign material removal. Its robust, fully sealed camera system withstands environmental challenges, while connectivity with the TOMRA Insight data platform enhances operational efficiency and decision-making. The mobile unit integrates smoothly with automated production lines, reducing labor costs by up to 80%. Its construction allows for easy maintenance and mobility, making it a dependable solution for enhancing product quality in various end-products like potato chips, mashed potatoes, and beetroot juice.

Benefits

  • Enhances product quality by accurately removing foreign materials such as rocks, wood, and metal.
  • Increases operational efficiency by processing up to 100 tons per hour, minimizing bottlenecks.
  • Reduces labor costs by up to 80% through automated, high-speed sorting.
  • Adapts to environmental conditions with a robust, weather-resistant camera system.
  • Optimizes production decision-making with real-time data insights from the TOMRA Insight platform.

General


Applications
Root crops,Beets,Potatoes,Agricultural products,Vegetables,Food sorting
End products
Potato flour,Vegetable medleys,Mashed potatoes,Potato chips,Packaged potatoes,Beetroot juice,Potato starch,Pickled beets,Canned beets,Frozen fries,Dehydrated potato flakes
Steps before
Harvesting,Washing,Initial Cleaning
Steps after
Packing,Storage,Quality Control Inspection
Input ingredients
freshly harvested root crops,potatoes,beets,foreign materials,rocks,stones,soil clods,wood,bone,plastic,glass,metal,rubber,green potatoes
Output ingredients
sorted potatoes,sorted beets,foreign material-free crops,increased output
Market info
TOMRA is known for its expertise in sensor-based solutions for resource productivity, particularly in recycling, food sorting, and mining industries, offering advanced technology to improve resource recovery and efficiency, enhancing sustainability and operational performance.

Technical Specifications


Speed
Up to 100 tons/hour
Foreign Material Removal
Rocks,stones,soil clods,wood,bone,plastic,glass,metal,rubber
Mobility
Easily movable
Automation
Near-infrared and color sensors
Weather Resistance
Sealed camera box for rain,wind,dust,and heat

Operating Characteristics


Working Mechanism
Optical Sorting
Automation level
Automatic
Batch vs. Continuous Operation
Continuous
Energy Efficiency
High efficiency
Cleaning Method
Easy maintenance
Operating Capacity
Up to 100 tons/hour
Mobility
Easy to move
Detection System
Near-infrared and color sensors
Weather Resistance
Rain,Wind,Dust,Heat

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Yes
Cleanability
Easy to clean
Corrosive resistance (e.g. acids)
Yes


US Patent
US 11167317

Physical Characteristics


Compact footprint
Highly efficient and easy to move
Machine footprint
Mobile and robust
Sealed components
Camera is fully sealed

Custom Options


Control panel type
HMI with digital interface
Integration possibilities
Integration with data platforms like TOMRA Insight
Mobility
Mobile design for easy relocation