Optical sorting solution for food processing

Achieve precise sorting and maximize yield with a cutting-edge optical solution, designed to enhance product quality and streamline separation processes in food production lines.

Sorts and Separates Food Products Efficiently

The Optyx Digital Camera/Laser Optical Belt Sorter from Key Technology is an essential tool for food processors seeking to optimize sorting accuracy and yield. It utilizes advanced digital cameras and laser technology to deliver precise sorting and effective separation of various solid product streams, helping to enhance quality control across multiple industries including confectionery, dairy, and poultry. This sorter is designed with flexibility in mind, featuring configurable options to suit light to medium capacity operations. It supports continuous high-speed processing and remote monitoring, ensuring seamless integration into existing processing lines. The Optyx sorter’s intelligent ejection system and real-time information analytics improve process control while maximizing product quality. Its robust construction provides durability, and its operator-friendly interface simplifies maintenance, making it a reliable and efficient solution for achieving high standards in food production.

Benefits

  • Enhances product quality by ensuring precise sorting and separation.
  • Increases operational efficiency through real-time monitoring and analytics.
  • Reduces waste and maximizes yield with intelligent ejection systems.
  • Minimizes production interruptions with remote monitoring capabilities.
  • Adapts to varying production needs with flexible configuration options.

General


Applications
Proteins,Dried fruit,Potatoes,Pet food,Snacks,Confectionery,Nuts,Potato chips,Fruit and berries,Leafy greens,Vegetables,Poultry and seafood,Dairy
End products
Chicken nuggets,Cheddar cheese slices,Beef jerky,Strawberry jam,Roasted almonds,Tortilla chips,Kale chips,Frozen peas,Dried mango slices,Milk chocolate bars,Kibble dog food,French fries,Crisp potato chips
Steps before
Harvesting,Washing,Sorting,Initial Inspection
Steps after
Packing,Quality Control,Distribution,Final Inspection
Input ingredients
confectionery,dairy,dried fruit,fruit and berry,blueberries,leafy greens,nuts,almonds,pet food,potatoes,potato chips,poultry and seafood,proteins,vegetables,potato (whole),snacks
Output ingredients
sorted confectionery,sorted dairy products,sorted dried fruit,sorted fruit and berry,sorted blueberries,sorted leafy greens,sorted nuts,sorted almonds,sorted pet food,sorted potatoes,sorted potato chips,sorted poultry and seafood,sorted proteins,sorted vegetables,sorted whole potatoes,sorted snacks
Market info
Key Technology is renowned for its innovative sorting, conveying, and processing equipment in the food processing industry, recognized for precision, quality, and advanced technology solutions to enhance production efficiency and product quality.

Technical Specifications


Capacity
Light to medium
Sorting Type
Belt sorter
Sorting Configuration
Two or three sort ways
Viewing Capacity
Single or double-sided viewing
Automation
Remote Monitoring,Operation
Information Processing
Information analytics for improved process control
Software
KeyWare – Custom Software

Operating Characteristics


Working Mechanism
Digital Camera/Laser Sorting
Automation Level
Remote Monitoring,Operation
Three-Way Sorting
Yes/No
Sensors Configuration
Single or Double-sided Viewing
Product Tailoring
Custom Software (KeyWare)

Material Compatibility


Density/Particle Size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Heat Sensitivity
Low/Medium/High
Moisture Content
0–20%
Particle Size
1–100 mm
Density
Variable
Shape Uniformity
Irregular/Uniform
Product Color Variability
Yes/No

Physical Characteristics


Control panel type
Operator Friendly Interface
Discharge method
Two or three sort ways
Sensor configuration
Single or double-sided viewing
Belt sorter capacity
Light to medium

Custom Options


Sensor Options
Single / Double-sided viewing
Sort Ways
Two / Three sort ways
Product Configurations
Flexible range
Software
KeyWare – Custom Software
Remote Monitoring
Available