Non-sterile Api production line for powder and solid formulations

Ensure a dust-free, automated process for pharmaceutical and chemical production with seamless integration from raw material handling to secure packaging.

Automates and Secures Powder and Solid Handling

AUSTAR’s Non-Sterile API Production Line offers a comprehensive solution tailored for pharmaceutical and chemical synthesis facilities. Engineered for efficiency, it ensures a closed, dust-free environment minimizing exposure to hazardous materials. The system features automated feeding, crushing, sieving, and packaging processes, optimizing bulk pharmaceutical chemical management. Its robust closed feeding design accommodates materials in various states—whether highly toxic, flammable, or merely large batches of pharmaceutical powders. By incorporating PLC control systems, it supports seamless integration into existing production lines and achieves continuous, high-speed operation. The use of advanced containment reactors and bulk processing systems ensures both operator safety and product purity, crucial for maintaining compliance with stringent GMP standards. Additionally, optional materials like stainless steel enhance durability against corrosive agents, while automated cleaning protocols facilitate maintenance and minimize downtime. Configurable to specific needs, it promises not only enhanced process accuracy but also reduced labor intensity and environmental impact.

Benefits

  • Enhances safety with a closed, dust-free system reducing operator exposure to hazardous materials.
  • Increases productivity through automated, continuous operations minimizing manual intervention.
  • Maintains high product quality by ensuring precise weighing and packaging, reducing errors.
  • Meets stringent industry standards, including GMP compliance, for pharmaceutical manufacturing.
  • Minimizes environmental impact by containing vaporized solvents and reducing emissions.

General


Applications
Active pharmaceutical ingredients,Fine chemicals,Pharmaceutical powder,Highly toxic materials,Chemical synthesis,Bulk pharmaceutical chemicals
End products
Steps before
Chemical synthesis,Closed feeding,Containment reactor feeding,Crushing,Sieving,Metal detection
Steps after
Automatic packaging,Closed packaging,OEB3-OEB5 closed packaging system
Input ingredients
raw materials,highly toxic materials,flammable materials,explosive materials,materials in FIBC,materials in small bags (20-25kg)
Output ingredients
bulk pharmaceutical chemicals,intermediate products,measured products,closed packaged materials,OEB3-OEB5 packaged products
Market info
Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.

Technical Specifications


Automation
Automatic packaging system
Capacity
Various feeding amounts
Containment Level
OEB3-OEB5
Feeding System
Closed Feeding System
Material Handling
Dust-free
Packaging System
Closed packaging
Weight Accuracy
Improved
Feed type
Small bags 20-25kg / FIBC
Sieve Type
Metal detected
Unloading Type
Combined with isolator
Safety Level
Ensures operator health

Operating Characteristics


Closed system design
Dust-free / Containment
Feeding system adaptation
Variable feeding amounts
Feeding system compatibility
FIBC / Small Bags / Reactor
Unloading mode
Filtration dryer combined with isolator
Packaging automation level
Automatic
Dust-free handling
Yes
Labor intensity reduction
Optimized manual intervention
Operational health safety
OEB3-OEB5 system

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Baskets/Containers
FIBC / Small bags (20-25kg)
Feed/Discharge method
Closed feeding/Closed unloading
Toxicity handling
OEB3-OEB5 containment
Explosion protection
Suitable for flammable and explosive materials
Dust control
Dust-free feeding

Custom Options


Control panel type
PLC / HMI
Discharge method
Closed unloading system
Feeding system type
Closed feeding system
Feeding amount
Customizable by material
Integration possibilities
Closed product transfer and automatic packaging
Packaging system
Closed isolator OEB3-OEB5