Non-contact density measurement for ceramic test pieces
Accurately measure the volume and density of ceramic and advanced materials with a fast, non-contact laser scanning system, ideal for ensuring precise product specifications and quality control in manufacturing and research environments.
Measures and Analyzes Ceramic Density and Volume
The Ceramscan from Stable Micro Systems is a laser-based benchtop scanner designed to precisely measure the volume and density of ceramics. This non-contact system captures 3D digitization, enabling reliable data analysis for ceramic tiles, porcelain insulators, and other advanced components. It integrates seamlessly into R&D and quality control processes, eliminating the inaccuracies and safety hazards of traditional methods like mercury displacement. The Ceramscan excels in handling various ceramics, from alumina substrates to zirconia dental implants, without physical contact, thus ensuring integrity and reducing breakage risk. With its inbuilt spreadsheet for data manipulation and a wide measurement envelope, it is ideal for manufacturers and laboratories focused on high-precision, reproducible measurements. The instrument’s ability to export data in .stl format further enhances its utility for design verification in CAD environments, closing the loop between design and production.
Benefits
- Ensures accurate measurements without sample damage through non-contact laser scanning.
- Enhances data reliability and integrity by automatically archiving results for future comparison.
- Increases operator safety with eye-safe laser technology, eliminating toxic chemical risks.
- Reduces operational costs by minimizing sample preparation and handling time.
- Facilitates design verification by exporting accurate 3D data compatible with CAD software.
- Applications
- Construction materials,Engineering ceramics,Industrial ceramics,Ceramic test pieces,Ceramic products,Advanced materials
- End products
- Ceramic capacitors,Refractory bricks,Clay building blocks,Zirconia dental implants,Ceramic tiles,Porcelain insulators,Industrial refractory linings,Silicon carbide components,Alumina substrates,Advanced ceramic bearings
- Steps before
- Sample Preparation,Configuration Setup,Calibration
- Steps after
- Data Analysis,Reporting,Results Verification,Archiving
- Input ingredients
- ceramic test pieces
- Output ingredients
- volume,density,dimensional profiles,3D representation,2D sectional views,scanned data
- Market info
- Stable Micro Systems is renowned for its expertise in manufacturing texture analysis equipment, providing precision instruments and solutions for food, cosmetics, pharmaceuticals, and other industries, enhancing product development through detailed, reliable rheological and texture measurement.
- Measurement Speed
- 12 seconds*
- Accuracy
- 95%
- Measurement Type
- Non-contact laser-based
- Dimension Calculation
- 3-dimensional digitization
- Software Features
- Feature-rich,data analysis included
- Data Export Format
- .stl,Excel
- Measurement Envelope Size
- Largest in its class
- Rotation Speed
- Adjustable
- Data Viewing
- 2D and 3D
- Verification Method
- Calibration and Verification Rod
- Data Collection
- Built-in spreadsheet
- Barcode Scanner Compatibility
- USB attachment
- Language Support
- Multilingual via Language Editor
- Working Mechanism
- Non-contact laser-based scanning
- Measurement Speed
- As fast as 12 seconds per scan
- Rotation Speed Choice
- Fast/Slow
- 3D Scanning Capability
- Yes
- Data Formats Supported
- .stl for CAD compatibility
- Data Manipulation
- Instant archiving and retrieval
- Automation Level
- Built-in data processing
- Verification Method
- Calibration and Verification Rod
- Barcode Scanner Compatibility
- USB connection
- Operating Safety
- Eye-safe laser
- Report Customization
- Report editing tools available
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Non-contact measurement
- Laser-based
- Machine footprint
- Benchtop
- Measurement method
- 3D digitisation
- 3D View
- Rotatable in all planes
- Rotation speed
- Adjustable
- Measurement envelope size
- Largest in class
- Data Export Formats
- .stl,Excel
- Rotational Speed Options
- Adjustable
- Barcode Scanner Compatibility
- USB
- Language Support
- Multiple via Language Editor