Modular torque rheometer for polymer testing
Gain deep insights into the processability and material characteristics of polymers, with a modular torque rheometer designed for precise control in mixing and extrusion applications. Ideal for labs focused on optimizing material formulations and advancing product development.
Analyzes and Processes Plastics and Elastomers
The Brabender MetaStation is a modular torque rheometer offering exceptional versatility for professionals in the chemical and polymer industries. This equipment excels in determining the processability of plastic and elastomer materials through efficient mixing, compounding, and extrusion processes. It supports both batch-wise and continuous production, making it indispensable for applications in manufacturing and R&D settings.
With a range of mixer attachments available, you can quickly adapt the system for testing PVC, rubber, and thermosets. The MetaStation’s successful integration into pilot and lab-scale operations allows for a seamless transition from testing to full-scale production without unnecessary disruption. Its high torque capability—up to 500 Nm—ensures that even the most demanding processes can be handled efficiently.
Automation and data integration are facilitated through the MetaBridge software, giving you real-time analytics and remote access to simplify compliance with ASTM standards. Designed for durability and precision, it features advanced material options and corrosion-resistant coatings, suitable for a wide array of processing requirements. The system’s modular design and user-friendly components drastically reduce cleaning and maintenance time, enhancing operational efficiency. Moreover, customization options are available to meet specific process demands, supported by comprehensive engineering assistance.
Benefits
- Optimizes production efficiency with seamless transition from lab to full-scale operations.
- Reduces downtime through quick adaptability with modular mixer attachments.
- Enhances data accessibility and compliance via integrated MetaBridge software.
- Minimizes maintenance time thanks to user-friendly design and easy cleaning.
- Supports precise and consistent processing of diverse materials, ensuring product quality.
- Applications
- Plastifiable substances,Thermosets,Plastics,Rubber,Pvc
- End products
- Epoxy resin components,Vinyl flooring,Pvc pipes,Rubber seals,Polyurethane foams
- Steps before
- Material Preparation,Ingredient Weighing,Pre-Heating
- Steps after
- Sample Analysis,Cooling,Product Packaging
- Input ingredients
- PVC,thermosets,rubber compounds,plastifiable substances,corrosive substances,abrasive substances,lubricants,particle fillers
- Output ingredients
- compounded material,mixed material,extruded products,analyzed data,crosslinked thermosets
- Market info
- Brabender is renowned for producing high-quality, engineered-to-order lab equipment for material testing, particularly in food and plastics industries, specializing in precision instruments for measuring, preparation, and processing.
- Model
- 4816
- Speed Control
- 0.2 min-1 to 185 min-1
- Maximum Torque
- 200 Nm
- Drive Output
- 4.2 kW
- Weight (net)
- 154 kg
- Speed Deviation
- 0.2 % through digital feedback
- Integrated Temperature Control
- 6 zones
- Connectivity
- MetaBridge Connect,WebAPI,Labfolder (LIMS)
- Safety Devices
- Emergency motor stop button,Non-contact magnetic safety switch
- Power Supply
- 3 × 400 V 50/60 Hz + N + PE,32 A
- Dimensions (W x H x D)
- 700 mm x 870 mm x 950 mm
- Automation level
- Smart drive and control unit
- Batch vs. continuous operation
- Batch and continuous possible
- Speed control range
- 0.2 min-1 to 400 min-1
- Maximum torque
- 500 Nm
- Compact design for lab setup
- Table-top device possible
- Modular configuration
- Versatile mixer attachments
- Data analysis capability
- MetaBridge for process variables
- Changeover time
- Switch between mixer modules in under 15 minutes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Adaptability
- Modular mixer attachments
- Machine footprint
- 700 mm x 870 mm x 950 mm
- Machine weight
- 154 kg
- Control panel type
- MetaBridge Software
- Compact design for tabletop application
- Possible
- Modular Design
- Yes
- Drive Unit Compatibility
- Single- and twin-screw extruders
- Mixer Attachments
- Interchangeable
- Blade Geometries
- Varied
- Temperature Control Zones
- 6-8 Zones
- MetaBridge Software
- Comprehensive Digital Interface
- Speed Control Range
- 0.2 min-1 to 400 min-1
- Torque Capabilities
- 200 Nm to 500 Nm