Meat surface macerator
Optimize protein extraction and enhance portion consistency with a versatile macerator designed to maximize yields and improve product quality by integrating advanced surface treatment into your processing line.
Processes and Enhances Meat and Poultry Cuts
The Polar Flex Carve Macerator from Wolf-tec revolutionizes protein treatment for poultry, meat, and seafood processors. It features dual knife rollers with independent controls, offering customizable single or double maceration for varied surface requirements. Ideal for products like chicken breasts and beef roasts, it consistently enhances protein extraction and binding. With a touch screen PLC controller, your maceration recipes are stored for easy recall, minimizing operator errors. The Polar Flex Carve integrates seamlessly with existing setups, compatible with IMAX Injectors via Polar Link for comprehensive process control. Built for hygiene with stainless steel construction, it ensures easy cleaning and reduced maintenance costs. Optional floor or rail mounting and multiple blade types provide versatility to meet specific processing needs.
Benefits
- Improves product consistency and yields by enhancing protein binding.
- Increases operational efficiency by storing and recalling maceration settings, minimizing manual intervention.
- Reduces maintenance and downtime costs with stainless steel direct-drive motors, eliminating chain adjustments.
- Supports integration with existing injectors for seamless process control.
- Ensures hygienic operation with easy-to-clean design and Nema 4X enclosures.
- Applications
- Seafood,Meat,Poultry
- End products
- Pork chops,Chicken breasts,Chicken thighs,Pork loins,Beef roasts,Beef steaks,Turkey breasts,Fish fillets,Lamb chops,Duck breasts
- Steps before
- Injection,Marination,Portioning,Slicing
- Steps after
- Cooking,Slicing,Packaging,Quality Control
- Input ingredients
- meat sub primals,poultry sub primals,meat portions,poultry portions,thin chicken breasts,thick pork muscles,thick beef muscles
- Output ingredients
- uniformly macerated product,improved protein extraction,better product bind,consistent product quality,sustained cooking yields,improved slicing yields
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Automation
- PLC-controlled
- Material Compatibility
- Meat and Poultry
- Blade Types
- Razor,Castellated,Star
- Maceration Options
- Single or Double
- Yield Increase
- Up to 5%
- Construction
- Stainless Steel
- Control System
- Touch Screen PLC Controller
- Automation level
- Manual / PLC
- Batch vs. continuous operation
- Inline Continuous
- Changeover time
- Quick adjustment via touch screen
- CIP/SIP
- CIP compatible
- Cleaning method
- Hygienic design for easy cleaning
- Energy efficiency
- High efficiency with minimal energy use
- Integration capability
- Compatible with IMAX Injector
- Material handling capability
- Handles thin to thick meat cuts
- Cleanability
- Washable inside and out
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Machine footprint
- Compact design
- Blade type
- Razor,castellated,or star blades
- Mounting options
- Floor or rail mounted
- Material
- Stainless steel construction
- Control panel type
- Touch screen PLC controller
- Drive system
- Stainless steel direct-drive motors
- Roller configuration
- Independently controlled knife rollers
- Hygienic design
- Nema 4X enclosures
- Control panel type
- Touch screen PLC controller
- Integration possibilities
- Communicates with IMAX Injector via Polar Link
- Mounting options
- Floor or rail mounted
- Maceration options
- Single or double maceration
- Blade types
- Razor,castellated or star blade types