Linear transport system for automotive assembly buffering
In automotive body shops, transferring subassemblies accurately and efficiently requires more than just speed. Systems must handle downtime without slowing overall production, especially in mixed-model assembly setups.

Optimizes assembly buffering with independent cart technology
The KUKA BOLT is a buffering overhead linear transport system designed to address the challenges of contemporary assembly plants. Unlike conventional buffering systems that use friction-based conveyance, KUKA BOLT utilizes independent cart technology from MagneMotion, a Rockwell Automation company. The system features QuickStick intelligent conveyors, which include a linear motor and built-in motor controller. This enables independent control of carriers on a loop-style track with programmable acceleration, deceleration, velocity, and position. The KUKA BOLT is bidirectional, making it versatile for different transport needs. Its modular design ensures easy maintainability, with fewer components that can malfunction, and provides predictive maintenance through the monitoring of linear motors’ power draw changes.
Benefits
- Ensures continuous production with precise buffering capabilities
- Enhances flexibility through independent, programmable carrier control
- Reduces maintenance with modular design and fewer moving parts
- Enables bidirectional transport for diverse assembly needs
- Facilitates predictive maintenance with integrated position sensors