Leak testing for ampoules and vials

Ensure the integrity of sterile liquid containers with high-speed leak testing, detecting hairline fissures and pinholes in ampoules and vials to maintain product safety and compliance.

Conducts High Speed Leak Testing

The LT Series by Marchesini Group offers high voltage leak detection systems specifically designed for high-speed inspection of pharmaceutical ampoules and vials. Utilizing four inspection units with customized electrodes, this equipment detects hairline fissures and pinholes through high voltage and impedance measurement, ensuring container integrity. With production outputs of up to 400 pieces per minute, these machines integrate seamlessly into continuous production lines, providing reliable quality control for sterile liquid products. Suitable for pharmaceutical manufacturers, biotech companies, and quality control labs, the LT Series conforms to GMP standards and offers configurations adaptable to various container sizes, enhancing its usability across different applications.

Benefits

  • Ensures product safety by detecting microscopic leaks in ampoules and vials.
  • Enhances operational efficiency with high-speed inspections up to 400 pieces per minute.
  • Reduces human error through automated, continuous operation.
  • Supports diverse pharmaceutical applications with flexible container size compatibility.
  • Complies with GMP standards, ensuring adherence to regulatory requirements.

General


Applications
Ampoules,Vials
End products
Antibiotic ampoules,Injectable vials,Sterile liquid vials,Pharmaceutical ampoules,Vaccine vials
Steps before
Washing and Sterilizing,Ampoules Filling and Sealing,Vials Filling and Capping,Nested Syringe Filling and Stoppering,Syringes Handling,Syringes Assembling,Air Cleaner and Blowing,Filling and Capping
Steps after
Secondary packaging,Cartoning,Casepacking,Palletizing and depalletizing,Labelling and Serialization
Input ingredients
ampoules,vials
Output ingredients
inspected ampoules,inspected vials
Market info
Marchesini is renowned for manufacturing high-quality packaging machinery for the pharmaceutical and cosmetics industries, offering innovative, customized solutions with advanced automation and technology.

Technical Specifications


Detection Type
High Voltage Leak Detection
Inspection Units
4 units with customized electrodes
Production Output
Up to 200 and 400 pcs/min
Container Capacity
1 ml to 30 ml
Container Diameter
8 mm - 32 mm
Container Height
Up to 120 mm
Standard Inspections
Hairline fissures and pinholes,Leaking ampoule neck tips

Operating Characteristics


Working Mechanism
High Voltage Leak Detection
Inspection Units
4 Inspection Units with Customized Electrodes
Voltage Field Type
High Voltage Electrical Field
Production Output
Up to 400 pcs/min
Inspection Rotation System
Rotation Before and During Inspection
Batch vs. Inline Flow
Inline Continuous

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container type
Ampoules / Vials
Inspection type
Leak Test
Detection type
High Voltage Leak Detection

Physical Characteristics


Compact Design
Rational and compact design suitable for any production context
Inspection Units
4 inspection units with customized electrodes
Machine Dimensions
Not specified
Container Size Compatibility
Diameter
Capacity
From 1 ml to 30 ml

Custom Options


Compact footprint
Rational and compact design suitable for any production context