Industrial dust collection system for food processing
Effectively capture and separate airborne dust particles from continuous breading processes, ensuring a cleaner and safer production environment for delicate food applications.
Separates and Collects Dust in Breaded Product Lines
The Stein Dust Collector System from Stein efficiently manages airborne particulates in continuous breading operations. Designed for integration in poultry, meat, seafood, and ready meal production, it utilizes a cyclone air separator to effectively separate and collect dust in a dedicated tank. This process minimizes airborne particles, reducing contamination risks and improving the working environment.
Capable of handling the dust generated from high-demand production lines like chicken nuggets and fish sticks, this system supports seamless production with minimized downtime. Its semi-automatic operation is easy to integrate into existing lines, requiring minimal operator intervention while maintaining high efficiency.
Constructed with durable stainless steel, the Stein Dust Collector System offers excellent corrosion resistance, making it suitable for demanding food processing conditions. Its low-maintenance design features easy-to-clean components, supported by mechanically sound structures to reduce noise levels to below 75 decibels.
With options like the DCS 5 model for the APAC region and global availability of the DCS 7.5, Stein provides customization and engineering support tailored to your specific processing needs.
Benefits
- Enhances environmental cleanliness by minimizing airborne dust through effective cyclone separation.
- Integrates seamlessly with continuous breading lines, ensuring consistent operation and reduced manual intervention.
- Lowers operational noise, enhancing workplace comfort with a noise level below 75 decibels.
- Provides durability and easy maintenance with a corrosion-resistant stainless steel construction.
- Saves on cleaning time with easy-to-clean components, supporting efficient production management.
- Applications
- Seafood,Ready meals,Meat,Poultry,Breaded products
- End products
- Chicken nuggets,Breaded pork chops,Oven-ready entrees,Schnitzels,Breaded shrimp,Breaded chicken cutlets,Frozen ready-to-eat meals,Fish sticks
- Steps before
- coating,breading,portioning,slicing
- Steps after
- packing,frying,ready meals assembly,portioning
- Input ingredients
- air with dust particles,bread crumbs,continuations breader air
- Output ingredients
- separated dust particles,clean air,collected dust in bottom tank
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Dust separation method
- Cyclone air separator
- System type
- Semi-automatic
- Noise level
- Below 75DB
- Air discharge system
- Directly to atmosphere
- Body material
- All stainless steel
- Region availability
- DCS 5 in APAC,DCS 7.5 globally
- Air separation
- Cyclone air separator
- Dust collection
- Bottom collection tank
- Automation level
- Semi-automatic system
- Exhaust system
- Hose connection kit with direct air exhaust
- Noise level
- Below 75DB with silencer
- Ease of use
- Easy to operate
- Maintenance requirement
- Low maintenance
- Cleaning method
- Easy to clean
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Dust collection system
- Cyclone separator with collection bucket
- Material
- All stainless steel body
- Dust collection method
- Cyclone air separator
- Collection tank
- Bottom collection tank
- Sound level
- Noise below 75DB
- Design
- Semi-automatic system
- Exhaust method
- Air exhaust directly to atmosphere
- Structure support
- Mechanical struts
- Hose connection kit
- One machine per breader unit
- Silencer
- Low noise by use of silencer
- Control panel type
- Basic / Advanced
- Material used for construction
- All stainless steel
- Hose connection kit
- Available