Industrial double spiral oven for flexible cooking solutions
Enhance the quality of your food products with an advanced double spiral oven that integrates impingement and horizontal airflow, offering superior cooking versatility and efficiency for diverse and challenging recipes.
Cooks, Roasts, Grills, and Smokes Diverse Products
The GEA CookStar Turbo, by GEA, is a double spiral oven renowned for its unique combination of impingement and horizontal airflow, delivering exceptional cooking versatility and product quality. Designed for the food processing industry, it expertly handles applications from cooking and roasting to grilling and smoking. Capable of processing up to 50 tons per hour, it accommodates products like chicken nuggets, roast pork loin, and grilled salmon fillets. This automated system supports continuous operations and integrates seamlessly into your production line with a PLC-controlled interface. The oven achieves superior energy efficiency through its turbo impingement function, reducing overall energy consumption. Available with options for inline smoking, it offers advanced climate control for perfect product consistency while ensuring easy maintenance with its sediment removal system belt wash. GEA provides comprehensive engineering support and customization options, enhancing the CookStar Turbo’s capacity to meet specific production demands.
Benefits
- Enhances product quality with versatile cooking options, ensuring consistent flavor and texture.
- Increases operational efficiency with continuous, high-speed production capabilities.
- Minimizes energy costs through optimized airflow and turbo impingement functionality.
- Simplifies maintenance and reduces cleaning time with an advanced sediment removal system.
- Provides flexibility for future product developments with customizable configurations.
- Applications
- Pork,Roasted products,Meat substitutes,Coated products,Poultry,Beef,Uncoated products,Fish
- End products
- Chicken nuggets,Beef jerky,Roasted chicken breasts,Barbecue ribs,Plant-based burger patties,Breaded chicken tenders,Grilled salmon fillets,Seasoned potato wedges,Roast pork loin,Grilled vegetable skewers
- Steps before
- Preparation,Marinating,Seasoning,Battering,Coating
- Steps after
- Smoking,Cooling,Packing,Chilling
- Input ingredients
- poultry,pork,beef,fish,meat substitutes,coated products,uncoated products,natural products
- Output ingredients
- roasted products,cooked products,smoked products,grilled products,brown products
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Belt length
- 60 to 86 m / 117 to 160 m*
- Belt width
- 600 mm / 1000 mm
- Max. cooking / grilling temperature
- 250°C / 210°C
- Min. product height
- 15x15x15 mm
- Max. product height
- 75 to 130 mm / 90 to 140 mm*
- Dimensions L x W x H
- 9288x4481x4855 mm / 12910x6350x5830 mm
- Machine weight
- 18000 kg / 50000 kg
- 3-phase cooking concept temperature difference
- up to 100°C / 180°F
- Dewpoint difference between zones
- up to 45°C
- Airflow method
- Horizontal and impingement
- Automation level
- PLC / SCADA
- Batch vs. continuous operation
- Inline Continuous
- Cleaning method
- CIP
- Cooking method
- Spiral roasting and grilling
- Energy efficiency
- High throughput
- Flexibility
- Steam,cook,brown,roast
- Process control
- Dewpoint measurement
- Viscosity
- Low to Medium
- Food type
- Poultry,pork,beef,fish,meat substitutes
- Product form
- Natural,grilled,roasted
- Machine footprint
- 9288x4481x4855 mm
- Machine footprint
- 12910x6350x5830 mm
- Belt length
- 60 to 86 m
- Belt length
- 117 to 160 m
- Belt width
- 600 mm
- Belt width
- 1000 mm
- Machine weight
- 18000 kg
- Machine weight
- 50000 kg
- Infeed,outfeed height
- 1000 mm
- Infeed,outfeed height
- 1150 mm
- Control panel type
- Touchscreen HMI
- Integration possibilities
- SCADA / PLC
- Inline cooking and smoking
- SuperHeatSmoke / HotSmoke options
- Sediment removal system
- Belt wash for sticky products