Industrial container rejector for faulty product removal
Ensure seamless removal and sorting of defective containers in high-speed production lines with precision-engineered rejector systems, enhancing overall quality and efficiency.
Rejects and Sorts Faulty Containers Efficiently
HEUFT SYSTEMTECHNIK offers a versatile range of container rejectors, including the HEUFT pusher, mono, e-mono, flip, DELTA-FW, DELTA-K, and XY models. These systems precisely reject and sort faulty containers, adapting to various line speeds and container types, including PET, glass, and lightweight materials. Designed to seamlessly integrate into beverage, food, and pharmaceutical production lines, they ensure the efficient removal of defective products without disrupting the flow of compliant items. The HEUFT e-mono, for example, operates without compressed air, reducing energy use by only powering its rejection segment when needed. Multi-segment rejectors like the HEUFT DELTA-FW and DELTA-K facilitate high-speed sorting with precision, accommodating outputs up to 150,000 containers per hour. The equipment supports diverse applications, handling packaging from soft drink bottles to glass olive oil containers, and is engineered for easy integration and low maintenance, with options for customization to meet specific operational requirements.
Benefits
- Increases production efficiency by removing faulty containers with precision and minimal disruption.
- Adapts to various container types and weights, ensuring consistent sorting without misalignment.
- Optimizes energy usage by utilizing electricity only during the rejection process, reducing operational costs.
- Supports high-speed lines with throughput capacities up to 180,000 containers per hour.
- Enhances production line flexibility with customizable configurations for diverse packaging needs.
- Applications
- Food,Pet containers,Beverage,Full containers,Pharma,Empty containers,Glass containers
- End products
- Pharmaceutical pill containers,Empty milk cartons,Pet water bottles,Packaged food jars,Glass olive oil bottles,Empty soda cans,Soft drink bottles,Canned beverages,Shampoo bottles
- Steps before
- Filling,Labeling,Container inspection
- Steps after
- Packing,Distribution,Sterilization
- Input ingredients
- faulty containers,full containers,empty containers,PET containers,glass containers,round bottles,cans,unstable container types,non-brand containers
- Output ingredients
- rejected faulty containers,rejected full containers,rejected empty containers,rejected PET containers,rejected glass containers,upright rejected containers,sorted containers,distributed containers
- Market info
- HEUFT is known for its expertise in inline quality inspection systems and automation solutions for the food, beverage, and pharmaceutical industries, with a reputation for innovation and reliability in ensuring product safety and integrity.
- Output Capacity
- Up to 180,000 containers per hour
- Rejection Type
- Single-segment / Multi-segment
- Container Size Compatibility
- Full and empty containers of all sizes
- Rejection Mechanism
- Pneumatic / Servo-controlled
- Operation Type
- Automatic
- Power Usage
- Electricity (no compressed air needed)
- Maximum Speed
- Up to 150,000 containers per hour
- Segment Count
- Up to 16 segments
- Working mechanism
- Single-segment and multi-segment rejection
- Line speed compatibility
- 36,000 to 180,000 containers per hour
- Automation level
- Servo-controlled rejection
- Energy efficiency
- No compressed air,electricity only during rejection
- Container handling
- Upright rejection and distribution
- Rejection accuracy
- Precise and reliable even at high speeds
- Adaptation capability
- Adjustable rejection force based on container weight
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container size and shape
- Varied,including light,cylindrical containers
- Container type
- Glass / PET / cans
- Machine footprint
- Compact
- Control panel type
- PLC-controlled
- Discharge method
- Upright rejection / Distribution
- Container type
- Full and empty containers
- Rejection segments
- Single-segment and multi-segment
- Control panel type
- PLC-controlled
- Integration possibilities
- Seamless integration with filling lines
- Discharge method
- Pneumatic and electric options
- Flexible control system
- Adapts advance force based on weight
- Compact footprint
- Single and multi-segment models