Industrial citrus fruit selection, washing, drying, and calibration line
Enhance your fruit processing efficiency with a fully-integrated line that precisely selects, washes, dries, and calibrates a wide range of fruits, ensuring optimal juice and pulp extraction while maintaining product quality and reducing waste.
Processes and Calibrates Fruits for Juice and Pulp Extraction
The Z450 Selection, Washing, Drying, and Calibration Line from Zumex is engineered to streamline fruit and vegetable processing operations. This line efficiently integrates vital processes, including selection with an aluminum roller conveyor, brush washing with independent washing, rinsing, and drying zones, and precise calibration for consistent sizing. Designed for applications such as citrus and tropical fruit juicing, the Z450 ensures that product quality is paramount across end-products like orange, lemon, and grapefruit juices, as well as fruit pulp concentrates. With an IP65 programmable control panel for motor speed regulation and emergency stop functions, the Z450 supports semi-automatic to continuous operations. The equipment features a durable, corrosion-resistant build, with elements like nylon brushes for gentle cleaning. Ideal for juice producers and food processors, it offers customization to fit varied production scales, ensuring seamless integration with existing lines and improved operational efficiency.
Benefits
- Enhances product quality with precise fruit calibration, minimizing waste.
- Reduces cleaning time and contamination risks via integrated brush washing and drying modules.
- Lowers operational costs with adjustable speed control for energy-efficient processing.
- Versatile processing capabilities for diverse fruit and vegetable types.
- Streamlines workflow, seamlessly integrating with existing processing lines.
- Applications
- Fruit juicing,Fruit processing,Citrus juicing,Juice extraction,Pulp extraction,Fruit sorting,Tropical fruit processing,Vegetables processing
- End products
- Tropical fruit purees,Pureed vegetable products,Fruit pulp concentrates,Lemon juice,Pomegranate juice,Apple juice,Orange juice,Grapefruit juice,Tangerine juice,Mixed fruit and vegetable juices,Sorted and sized fruit boxes,Vegetable juice,Tropical fruit blends,Lime juice
- Steps before
- Fruit Harvesting,Fruit Transport,Initial Inspection
- Steps after
- Juice Extraction,Bottling,Packing
- Input ingredients
- citrus fruits,damaged fruit,unwashed fruit
- Output ingredients
- clean fruits,dried fruits,calibrated fruits,boxed fruits
- Market info
- Control Panel Type
- Programmable IP65
- Automation
- Speed regulator with frequency variators
- Emergency Signals
- Luminous and acoustic
- Emergency Pushbuttons
- Two independent
- Roller Conveyor Material
- Aluminium
- Roller Conveyor Function
- Selection and removal of damaged fruit
- Brush Washer Areas
- Washing,Rinsing,and Drying
- Brush Rows
- 15 rows of nylon brushes
- Shower Lines
- 4 lines (2 detergent,2 rinsing)
- Drying Fans
- 2 fans
- Calibration Diameter Ranges
- 55-70 mm,70-85 mm,85-100 mm,>100 mm
- Calibration Belt Length
- 6000 mm
- Calibration Rollers
- 3 adjustable rollers
- Fruit Collection Trays
- 4 trays
- Automation Level
- Programmable IP65 control panel
- Speed Control
- Speed regulator with frequency variators
- Emergency Features
- Luminous and acoustic emergency signals with independent pushbuttons
- Calibrating Range
- 55-100 mm with outlet for more than 100 mm
- Cleaning Method
- Brush washer with detergent and rinsing showers
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Not specified
- Roller conveyor length
- Not specified
- Brush washer size
- 15 rows of nylon brushes
- Calibration belt length
- 6000 mm
- Hatch/Tray quantity
- 4 fruit collection trays
- Control panel type
- Programmable IP65 control panel
- Fruit diameter range
- 3 diameter ranges (55-70 mm,70-85 mm,and 85-100 mm)
- Fan quantity
- 2 fans in the drying area
- Shower lines
- 4 shower lines (2 detergent,2 rinsing)
- Roller conveyor material
- Aluminium
- Brush material
- Nylon
- Collection tray material
- Soft plastic