High-speed depalletizer for industrial applications
Streamline your production process with a high-speed depalletizer, enhancing efficiency by gently lifting and transferring product layers with precision, ensuring seamless integration into your packaging line.
Lifts and Transfers Product Layers Efficiently
The Depalletizer Resolvis from GEA is designed for efficient and precise handling of product layers in high-speed operations within the beverage, food, and pharmaceutical industries. This system excels with its gentle lifting and lowering motion, utilizing motor gear reducers with inverter control, which prevents sharp accelerations and ensures smooth transitions. Capable of processing up to 2.5 layers per minute, it addresses the challenges of depalletizing various packaged goods like bottled beverages and medicine containers.
The Resolvis integrates seamlessly into continuous operations with features such as pneumatically-operated compacting bars for secure transfer and a rotating column layer pad removal device. Its low-level product discharge system facilitates integration with downstream packaging processes, and the encoder-controlled operations guarantee accurate positioning. Built with painted steel columns and counterbalanced dead weight sliding blocks, the structure offers both durability and ease of maintenance.
Customization is available with options for a belt transmission system to reduce noise, and the open-access design simplifies setup and maintenance. GEA’s depalletizer supports diverse production needs while enhancing operational efficiency through minimized energy consumption and maintenance downtime.
Benefits
- Enhances efficiency with high-speed handling up to 2.5 layers per minute.
- Ensures gentle product handling to minimize damage with smooth lifting and lowering.
- Reduces operational noise and maintenance needs with belt transmission options.
- Increases operational precision and consistency with encoder-controlled positioning.
- Facilitates easy integration and minimal setup time with open-access design.
- Applications
- Food,Beverages,Personal care,Home,Dairy,Pharmaceuticals
- End products
- Medicine bottles,Bottled beverages,Milk cartons,Snack packaging,Soap dispensers,Shampoo bottles
- Steps before
- Pallet Loading,Product Layer Preparation
- Steps after
- Pallet Transfer,Product Packing
- Input ingredients
- palletized products,layer of products
- Output ingredients
- de-palletized products,empty pallets,empty trays
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Speed
- Up to 2.5 layers/min
- Discharge Level
- Low level
- Motion Type
- Fast,gentle lift/lowering
- Control System
- Encoder-controlled
- Carriage Lift Power
- Motor gear reducer with inverter control
- Pallet Unloading System
- Steady
- Sliding Tray Motion
- Motor gear reducer with inverter control
- Layer Pad Removal
- Rotating column device
- Noise Reduction
- Belt transmission system
- Lubrication Requirement
- None (eliminated)
- Accessibility
- Open access for easy setup and maintenance
- Automation level
- Encoder-controlled
- Changeover time
- Quick setup
- Cleaning method
- Easy access for maintenance
- Energy efficiency
- Motor gear reducer with inverter control
- Batch vs. continuous operation
- Batch
- Lift/Lowering motion
- Fast and gentle
- Cleanability
- Yes
- Abrasion resistance
- High
- Corrosive resistance (e.g. acids)
- Painted steel
- Density/particle size
- Not specified
- Material of Construction
- Painted steel columns
- Weight balancing system
- Dead weight sliding blocks for counter balance
- Control panel type
- Inverter control
- Discharge method
- Low level product discharge
- Structure design
- Rotating column layer pad removal device
- Noise reduction
- Belt transmission
- Carriage lift power control
- Motor gear reducer with inverter control
- Compact design with open access
- Yes
- Noise reduction
- Belt transmission system
- Layer pad removal device
- Rotating column layer pad removal
- Pneumatically-operated components
- Side compacting bars