High speed assembly system for caps and closures
Optimize your production line with a high-speed assembly system designed for precision coupling, folding, and welding of complex caps and closures, ensuring reliable performance and efficiency for demanding applications.
Assembles and Welds Caps and Closures
The GD5/F3 from Giuseppe Desirò Srl is a cutting-edge high-speed rotary assembly machine tailored for the precise assembly of complex caps and closures. This equipment stands out for its multi-functionality, encompassing folding, screwing, and welding processes, essential for producing cylindrical closure caps, child-proof pharmaceutical caps, and aluminum capsules. With its continuous operation, the machine manages up to 1,200 pieces per minute, making it ideal for high-volume production in pharmaceutical, packaging, and food and beverage industries. It utilizes advanced vision systems for continuous quality monitoring and is fully automated with a PLC control system enabling seamless integration into existing production lines. The GD5/F3 is engineered to minimize energy consumption while maximizing throughput, ensuring optimal performance and efficiency. It supports a range of materials and complies with industry standards, offering customization options to suit specific production needs, backed by comprehensive engineering support.
Benefits
- Maximizes production efficiency, processing up to 1,200 caps per minute.
- Reduces labor costs through fully automated, PLC-controlled operations.
- Enhances product quality with integrated vision systems for real-time inspection.
- Offers versatility across multiple industries, including pharmaceutical and packaging.
- Minimizes energy usage while maintaining high operational throughput.
- Applications
- Pharmaceutical caps,Flip-off caps,Aluminum capsules,Child-proof caps,Packaging,Caps and closures,Edible oil
- End products
- Cylindrical closure caps,Child-proof pharmaceutical caps,Aluminum capsules with plastic disks,Edible oil spout caps,Flip-off type plastic discs
- Steps before
- Component Preparation,Material Loading,Molding
- Steps after
- Quality Inspection,Product Packaging,Final Assembly
- Input ingredients
- cylindrical caps,aluminum capsules,Flip-Off plastic disks,pre-cut Rubber Liner,plastic disks
- Output ingredients
- assembled caps,child-proof caps,welded capsules,capsules with inserted Rubber Liners
- Market info
- Speed
- Up to 1200 pcs/min
- Production Output
- 60,000 pcs/hour
- Capsule Size
- 13/20/28/32 mm
- Automation
- Electronically controlled motorized heads
- Temperature Control
- Available
- Vision Systems
- Integrated
- Operator Interface
- HMI Touchscreen Panel
- Component Assembly Type
- Rotary,Continuous Motion
- Heat Coupling
- Available
- Working Mechanism
- Continuous Motion / Rotary
- Production Output
- 1200 pcs per minute
- Automation Level
- PLC-controlled / Electronically controlled motorized heads
- Vision Systems
- Three integrated vision systems
- Inspection Capability
- Detailed inspection of molding and connection points
- Temperature Control
- Controlled on heating stations
- Assembly Type
- Screwing,Heat Deformation,Pressure Coupling
- Component Assembly
- High Mechanical Efficiency
- Parameter Change
- Via Operator Panel
- Monitoring
- Status updates via HMI and touch screen panel
- Operation Type
- Intermittent / Continuous / Rotary
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Types of Closures
- Cylindrical caps,Child-proof caps
- Control panel type
- Touch screen / HMI
- Control panel type
- Touch screen HMI
- Integration possibilities
- PLC-controlled with on-board electronics
- Vision systems
- Integrated for molding and safety ring inspection
- Parameter change
- Via operator panel
- Head count customization
- 20/32/40 heads
- Temperature control options
- Controlled heating stations
- Color control
- Available
- Height control
- Available
- Laser sensor integration
- For Rubber Liner placement