High-capacity piston stuffer for industrial filling and portioning
In large-scale food processing and manufacturing, efficient continuous filling and portioning can significantly enhance productivity while maintaining precision. Challenges include managing high filling capacities and achieving accuracy without sacrificing speed.
Achieve precise, continuous piston stuffing
The KK500 DV Piston Stuffer by Frey Maschinenbau is a fully electronic, continuous piston stuffer. It is equipped with a FREY TOP LINE servo drive and additional stirrer drive, allowing it to handle filling capacities up to approximately 8,500 kg/h. The machine housing and hopper are made entirely of stainless steel, providing durability and hygiene. The hopper has a capacity of about 500 liters and includes automatic suction loading via vacuum. The digital fill level measuring and monitoring system ensures precise filling, and the double-sided infeed design offers flexibility. This piston stuffer operates at a filling pressure of around 25 bar and includes a vacuum valve block for external vacuum systems. Manual swing opening, adjustable valves, and a flow measurement system enhance operational control. The KK500 DV comes with an industrial PC control system featuring a 12″ TFT color display and touch operation, making it user-friendly. Targets a maximum speed of 350 portions per minute, with portioning ranges from 50-100,000 grams, adjustable in 0.1-gram increments for specified ranges.
Benefits
- Handles high-volume filling up to 8,500 kg/h
- Ensures precise portioning, adjustable between 50 to 100,000 grams
- Durable stainless steel housing and hopper for hygiene
- Automated suction loading and fill level monitoring improve efficiency
- User-friendly touch operation and extensive memory for 200 filling programs