Gelatin melters for softgel production

Optimize your softgel production with a solution that ensures precise gelatin melting and effective mixing to maintain consistency in quality and efficiency.

Mixes, Homogenizes, and De-aerates Gelatin for Softgels

The GM-50 to GM-1000 gelatin melters and Medimix Z-Series mixers from Arbes Tools are designed to elevate your softgel production processes. These units excel in delivering precise mixing and homogenization, essential for producing high-quality softgel capsules, ranging from fish oil to vitamin supplements. Featuring advanced agitator-paddle designs, these gelatin melters ensure optimal mixing, superior to conventional systems, while the Medimix Z-Series employs a conical design combined with an inline homogenizer-mixer for efficient solid disintegration and medicament preparation. With a throughput suitable for both batch and continuous operations, they integrate seamlessly into your processing line. The equipment supports automation with PLC-HMI options, enhancing process control and reducing manual intervention. Constructed from stainless steel, they guarantee durability and compliance with FDA standards, crucial for pharmaceutical and nutraceutical manufacturers. Customizable to fit specific batch sizes and with options for optimal configurations, these systems include digital controls for precise temperature management and de-aeration capabilities, enhancing product quality and production efficiency.

Benefits

  • Enhances production efficiency with precise mixing and homogenization processes.
  • Reduces manual monitoring through integrated PLC-controlled systems.
  • Minimizes contamination risk with stainless steel construction and FDA compliance.
  • Customizable batch processing options optimize production flexibility.
  • Improves product quality with effective de-aeration techniques.

General


Applications
Vitamins,Softgels,Supplements,Paste formulations,Nutraceuticals,Oils,Suspension formulations,Pharmaceuticals
End products
Vitamin d capsules,Multivitamin softgels,Herbal supplement capsules,Fish oil softgels,Gelatin-based energy gels,Coq10 softgels,Cbd softgels,Turmeric softgels,Probiotic capsules,Garlic oil capsules,Omega-3 supplements,Vitamin e softgels,Ibuprofen softgels
Steps before
Formulation Preparation,Gelatin Melting,Ointment Creation,Oil Suspension
Steps after
Quality Inspection,Capsule Sorting,De-oiling,Color Mixing
Input ingredients
gelatin,oils,pastels,suspension formulations,medicaments,softgel capsules,colorant for gelatin
Output ingredients
softgel capsules with reduced oil residue,homogeneous medicament mixtures,colored gelatin,sorted softgel capsules,inspected softgel capsules
Market info

Technical Specifications


Capacity
200kg to 350kg (Medicament holding)
Capacity
Up to 500,000 capsules per hour (De-oiler)
Rate of inspection
Usually in excess of 35,000 softgels per hour
Batch sizes of gelatin
GM-50/ GM-200/ GM-300/ GM-600/ GM-1000 (in kg)
Agitator Configuration
Unique agitator-paddle design
Automation
PLC-HMI option available
Control panel
Digital temperature controllers
Sorting capacity
100,000 – 250,000 softgels per hour
Visual Inspection
360º visual inspection and sorting
Mixing Design
Reverse-vortex mixing in Colour Mixer
Operation Control
Regulates disperser,anchor,homogeniser-mixer,colloid mill and vacuum pump (Z-Series)
Mixing Efficiency
Time-effective and homogeneous preparation (Z-Series)
Gelatin Mixing
Optimum and effective mixing of the gelatin mass
Paddle Design
Dense paddle-baffle anchor agitator
Sorting lanes
4 or 6 lane options available
Inspection Parameters
Seal thickness and seam quality (Vizio Seal-X)

Operating Characteristics


Working mechanism
Agitator-paddle design for mixing
Batch vs. continuous operation
Batch or inline
Automation level
PLC-HMI options available
Cleaning method
CIP / Manual

Material Compatibility


Biological compatibility
Yes
Cleanability
High
FDA approved materials
Yes
Corrosion resistance
Stainless Steel
Gelatin compatibility
Veggie Gelatin

Physical Characteristics


Machine footprint
Stainless steel platform
Melter type
Single or double
Agitator design
Unique agitator-paddle design
Feed/discharge method
Gravitational transfer
Construction material
Stainless steel
Sorting lanes
4 or 6 lane options
Inspection range
360º visual inspection
Capsule processing rate
Up to 500,000 capsules per hour
Softgel sorting capability
Undersize,oversize,twin softgels
Colour mixing method
Reverse-vortex mixing
Size range
100,000 – 250,000 softgels per hour

Custom Options


Control panel type
Single panel with PLC-HMI option
Agitator type
Unique agitator-paddle design
De-oiler configuration
Single deoiler or duo deoiler
Inspection unit type
Vizio-360 360º visual inspection
Vacuum pump size
Specially sized for de-aeration