Full container inspection system

Ensure the quality and safety of your products with a compact solution that performs precise fill level, closure, and label inspections, safeguarding your production line from faults and ensuring compliance.

Inspects and Rejects Faulty Full Containers

The HEUFT ONE from HEUFT SYSTEMTECHNIK offers a compact and efficient solution for full container inspection in the beverage, food, and pharmaceutical industries. This device excels by integrating various detection modules, including fill level, closure, and label inspections, directly at the conveyor for seamless operation. Its innovative design utilizes both X-ray and high-frequency technologies to ensure accurate fill level checks, significantly reducing the false rejection rate in products like beer and carbonated drinks. The system is capable of inspecting up to 72,000 containers per hour, making it ideal for high-speed production lines. Fully automated, the HEUFT ONE features a user-friendly HEUFT NaVi interface and a flexible control unit, which can be positioned anywhere along the production line for easy operation. Additionally, optional modules are available for optical and acoustic inspections, expanding its adaptability to various production needs. With network capabilities for real-time data acquisition and remote maintenance, the HEUFT ONE ensures operational reliability and product quality. The equipment is designed to fit into tight spaces, making it an excellent choice for facilities where space is at a premium.

Benefits

  • Maximizes production efficiency by inspecting up to 72,000 containers per hour.
  • Saves floor space with compact design and flexible module positioning.
  • Reduces product waste with precise detection technologies that lower false rejection rates.
  • Enhances product quality assurance through integrated fill level, closure, and label inspections.
  • Supports seamless integration into existing lines with easy-to-use controls and network capabilities.

General


Applications
Food,Beverages,Pharmaceutical products
End products
Beer bottles,Sauce bottles,Carbonated soft drink cans,Bottled water,Wine bottles,Tube-packed ointments,Milk cartons,Medicinal syrup bottles,Jam jars,Liquid pharmaceutical vials,Juice bottles
Steps before
Filling,Capping,Labeling
Steps after
Packing,Quality Control,Distribution
Input ingredients
full beverage containers,filled containers,beer bottles,carbonated soft drink containers
Output ingredients
fault-free beverage containers,correctly labeled containers,properly sealed containers,approved containers
Market info
HEUFT is known for its expertise in inline quality inspection systems and automation solutions for the food, beverage, and pharmaceutical industries, with a reputation for innovation and reliability in ensuring product safety and integrity.

Technical Specifications


Detection type
X-ray / HF technology
Capacity
Up to 72,000 filled beverage containers per hour
Accuracy
Precise fill level,closure,and label check
Automation
Network-compatible with remote maintenance
Space requirement
Fits into the smallest installation space

Operating Characteristics


Detection type
X-ray / HF technology
Adjustability
Freely positionable control unit
Automation level
Integrated sensor and analysis
Fault rejection
Single-segment / multi-segment
Network capabilities
Gigabit Ethernet / TCP/IP
Integration type
Compact modules with combined detection and evaluation
Label detection
Reflection-based sensor system
Space efficiency
Compact size for confined spaces

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Closure type
Crown corks / metal closures

Physical Characteristics


Compact footprint
Space-saving
Machine footprint
Fits in small installation spaces
Control panel type
Freely positionable control unit

Custom Options


Compact footprint
Yes
Control panel type
Freely positionable control unit
Integration possibilities
Network technologies (Gigabit Ethernet,TCP/IP)