Frying oil management system for food producers

Achieve consistent product quality and minimize frying costs with this system, designed to optimize oil usage through efficient filtration and sediment removal, perfect for companies needing high-quality fried food production.

Optimizes Frying Oil Usage and Quality

The GEA Frying Oil Management System integrates seamlessly into your production line, combining GEA Fryers and GEA Oberlin Frying Oil Filters to maximize efficiency and product quality. Designed for continuous, high-speed operations, it efficiently manages oil with fast turnover, reducing waste and maintaining optimum frying conditions. Ideal for producing fried chicken nuggets, tempura shrimp, and more, it supports various applications including convenience foods and meatless snacks. With a compact design featuring integrated filtration and sediment removal, this system helps prolong oil life and ensures consistent, high-quality output. It’s equipped to handle diverse capacities and is offered in corrosion-resistant materials, ensuring durability in demanding environments. The system also supports automation with remote monitoring and PLC controls, minimizing downtime and operator intervention. Custom engineering options are available to meet specific production needs, backed by GEA’s extensive support network.

Benefits

  • Minimizes oil waste, lowering operational costs and environmental impact.
  • Ensures consistently high product quality by maintaining optimal frying conditions.
  • Reduces maintenance downtime with efficient sediment removal and filtration.
  • Adapts to high-speed production, increasing throughput efficiency.
  • Enhances energy efficiency with compact heat exchangers and integrated filters.

General


Applications
Chicken nuggets,Convenience foods,Fish fingers,Tempura-coated products,Non-coated fried pork,Vegetarian fried products,Meatless snacks,Breaded products
End products
Breaded pork cutlets,Fried chicken nuggets,Meatless protein bites,Fried tofu cubes,Breaded fish sticks,Vegetable tempura,Tempura shrimp,Fried mozzarella sticks,Plant-based tenders,Battered onion rings
Steps before
Battering,Breading,Pre-cooking
Steps after
Cooling,Packaging,Quality Assurance
Input ingredients
tempura-coated products,breaded products,chicken nuggets,meatless snacks,fish fingers,non-coated fried pork,vegetarian fried products
Output ingredients
fried products,high-quality fried foods,filtered oil
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Frying oil filtration type
GEA Oberlin Filter
Fryer compatibility
GEA Fryers
Product type compatibility
Tempura-coated,breaded,non-coated
Filtration capacity
Three different capacities available
Automation
PLC-controlled
Oil turnover rate
Fast
Heat exchanger
Compact
Power consumption
Efficient
Filtration system
External filter with advanced sediment removal
Oil management
SEDIMENT,water,oxidation,light protection

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Frying oil turnover
Fast turnover for consistent quality
Sediment removal efficiency
External advanced filtration
Oil management strategy
Minimized oil consumption with compact heat exchangers
Oil quality maintenance
Protection from sediment,water,oxidation,and light

Physical Characteristics


Compact footprint
Compact heat exchangers
Discharge method
Adjustable oil flow
Sediment removal
Advanced sediment removal mechanisms
Filter system
Integrated filter systems
External filter option
GEA Oberlin Filter range

Custom Options


Fryer size and capacity
Custom built per specification
Oil management system
Integrated filter systems
Heat exchanger
Compact design
Filtration capacity
Three different capacities
Oil turnover rate
Adjustable
External filter system
Advanced high-performance solution