Foil roller for precise extrudate calibration
Achieve uniform film thickness and precise calibration of extrudates with an adjustable, temperature-controlled rolling system, ideal for transforming round and flat materials into consistently wound films.
Calibrates and Rolls Extrudates into Defined Films
The Film and Foil Roller from Three-Tec is engineered to enhance precision in the processing of flat and round extrudates into defined films. Featuring a temperature-controlled set of rolls, adjustable tension, and a magnetic coupling for controlled traction, this equipment ensures uniform film thickness and quality. This system is particularly advantageous in industries such as food, chemical, plastics, and packaging, catering to applications like packaging films, blister packs, and laminate films.
The Film and Foil Roller integrates seamlessly into existing production lines with its frequency converter-controlled operations, allowing for continuous and automated processing. Its adjustable draw rollers and rewinder tension enable easy customization, optimizing the handling of various extrudate forms, from solid to granular. Material construction options ensure durability and compatibility with diverse processing environments. Additionally, this equipment supports process industry companies with engineering support to tailor machine configurations to specific operational requirements, maximizing productivity and efficiency.
Benefits
- Ensures consistent film quality with precise calibration and thickness control.
- Increases operational efficiency by integrating easily into existing production lines.
- Reduces manual intervention through automated frequency converter controls.
- Minimizes waste and enhances material utilization with adjustable tension settings.
- Supports diverse production needs with customizable configurations and engineering support.
- Applications
- Flat extrudates,Film materials,Round extrudates,Process equipment
- End products
- Optical films,Adhesive films,Plastic sheets,Blister packs,Laminate films,Packaging film
- Steps before
- Extrusion,Calibration
- Steps after
- Winding,Spooling
- Input ingredients
- flat extrudates,round extrudates
- Output ingredients
- calibrated film,defined thickness film,wound spool
- Market info
- Three-Tec is known for its expertise in manufacturing precision dosing and feeding systems for industrial applications, with a strong reputation for customizable engineered-to-order equipment and innovative solutions tailored to specific customer needs.
- Film Thickness Control
- Defined thickness
- Roller Adjustment
- Adjustable pair of rolls
- Temperature Control
- Temperature-controlled rolls
- Tensile Force Control
- Adjustable via magnetic coupling
- Integration
- Integrated control or interface for higher-level system
- Automation
- Controlled by frequency converter
- Working mechanism
- Magnetic coupling
- Integrated steps
- Calibration of extrudates
- Batch vs. continuous operation
- Continuous
- Automation level
- Integrated frequency converter
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Adjustable traction force
- Yes
- Temperature-controlled rolls
- Yes
- Rewinder or spool
- Included
- Magnetic coupling
- Yes
- Control panel type
- Integrated frequency converter
- Machine footprint
- Compact
- Film thickness control
- Yes
- Operation type
- Simple operation
- Integration capability
- Interface for system integration
- Control Integration
- Integrated or external control
- Traction Force Adjustability
- Adjustable traction force between film rollers,draw rollers,and reel
- System Integration
- Interface for higher-level system integration
- Magnetic Coupling
- For adjustable tensile force