Flatbread sheeting line for consistent dough production
Achieve precision and flexibility in flatbread production with a sheeting line designed to produce diverse dough types and shapes, ensuring exceptional product quality through advanced lamination and stress-free technology.
Produces Consistent Flatbread Dough Sheets
The Rademaker Flatbread Sheeting and Laminating Line offers an innovative solution for bakery producers seeking to diversify their flatbread offerings. Utilizing Rademaker’s advanced sheeting technology, it consistently produces stress-free dough sheets with precise thickness control, achieving dough measures as thin as 0.6 mm. This line excels in producing a variety of flatbreads, including Lavash, Tortillas, and Naan, with throughput reaching up to 12,000 kg of dough per hour. Its flexible design allows for easy integration into existing production lines, accommodating diverse dough types, from low to high hydration levels. Equipped with inline dough resting and proofing capabilities, it optimizes dough development, enhancing the final product’s taste and texture. Maintenance and cleaning are streamlined with quick-change tooling and CIP options, reducing downtime and operational costs. Additionally, the system is highly customizable, offering a range of working widths and tooling options to meet specific production requirements, ensuring efficient, high-quality flatbread production for commercial bakeries and food processing companies.
Benefits
- Enhances product consistency with stress-free dough sheeting.
- Increases production flexibility to accommodate various flatbread types.
- Minimizes downtime through quick-change tooling and efficient cleaning.
- Ensures optimal dough development with inline resting and proofing.
- Boosts production capacity up to 12,000 kg of dough per hour.
- Applications
- Lavash,Wraps,Tortillas,Flatbreads,Artisan breads,Roti,Sangak,Pita,Pappa dum,Barbari,Naan bread
- End products
- Sangak loaves,Pita pockets,Roti sheets,Barbari loaves,Square wraps,Lavash round,Pappa dum disks,Tortilla sheets,Round wraps,Naan bread loaves,Angular lavash
- Steps before
- Ingredient Mixing,Dough Preparation
- Steps after
- Product Proofing,Cutting and Shaping,Baking,Cooling,Packaging
- Input ingredients
- dough,hydrated dough,green dough
- Output ingredients
- Lavash round,Tortilla,Sangak,Pappa dum,Wrap square,Naan bread,Round wrap,Barbari,Lavash angular,Roti,Pita
- Market info
- Rademaker is known for its expertise in manufacturing industrial bakery equipment, offering engineered-to-order solutions. They have a strong reputation for innovative, high-quality machines designed for efficiency and reliability in food production.
- Working Widths
- 600mm | 800 mm | 1,000 mm | 1,200 mm (optional > 1,200 mm)
- Dough Thickness
- As thin as 0.6 mm
- Production Capacity
- Up to 12,000 kg dough per hour
- Automation
- PLC-controlled flexible line
- Dough Types Handled
- Green to strongly hydrated doughs
- Changeover Features
- Fast and easily removable tools,reduced change parts,exchangeable scrapers and bins
- Inline Dough Resting
- Proofing system optionally integrated
- Working mechanism
- Lamination technology
- Batch vs. continuous operation
- Inline Continuous
- Dough sheet thickness
- As thin as 0.6 mm
- In-line dough resting
- Available
- Production capacity
- Up to 12,000 kg dough per hour
- Flexibility
- Tooling options for different shapes and sizes
- Cleaning method
- Fast maintenance,removable tools
- Hygienic design
- Yes
- Production performance
- Consistent dough quality
- Automation level
- Customizable based on requirements
- Cleanability
- High
- Corrosive resistance (e.g. acids)
- Yes
- Abrasion resistance
- Yes
- Biological compatibility
- Yes
- Density/particle size
- Varied (depends on dough type)
- Working Width
- 600 mm | 800 mm | 1,000 mm | 1,200 mm (optional > 1,200 mm)
- Production Capacity
- Up to 12,000 kg dough per hour
- Control panel type
- HMI / PLC integration
- Tooling equipment
- Exchangeable
- Working widths
- 600 mm | 800 mm | 1,000 mm | 1,200 mm (optional > 1,200 mm)
- Product shape customization
- Multiple shapes and sizes
- Cleaning method
- Fast and easy maintenance with exchangeable scrapers and bins