Flatbread sheeting line for consistent dough production

Achieve precision and flexibility in flatbread production with a sheeting line designed to produce diverse dough types and shapes, ensuring exceptional product quality through advanced lamination and stress-free technology.

Produces Consistent Flatbread Dough Sheets

The Rademaker Flatbread Sheeting and Laminating Line offers an innovative solution for bakery producers seeking to diversify their flatbread offerings. Utilizing Rademaker’s advanced sheeting technology, it consistently produces stress-free dough sheets with precise thickness control, achieving dough measures as thin as 0.6 mm. This line excels in producing a variety of flatbreads, including Lavash, Tortillas, and Naan, with throughput reaching up to 12,000 kg of dough per hour. Its flexible design allows for easy integration into existing production lines, accommodating diverse dough types, from low to high hydration levels. Equipped with inline dough resting and proofing capabilities, it optimizes dough development, enhancing the final product’s taste and texture. Maintenance and cleaning are streamlined with quick-change tooling and CIP options, reducing downtime and operational costs. Additionally, the system is highly customizable, offering a range of working widths and tooling options to meet specific production requirements, ensuring efficient, high-quality flatbread production for commercial bakeries and food processing companies.

Benefits

  • Enhances product consistency with stress-free dough sheeting.
  • Increases production flexibility to accommodate various flatbread types.
  • Minimizes downtime through quick-change tooling and efficient cleaning.
  • Ensures optimal dough development with inline resting and proofing.
  • Boosts production capacity up to 12,000 kg of dough per hour.

General


Applications
Lavash,Wraps,Tortillas,Flatbreads,Artisan breads,Roti,Sangak,Pita,Pappa dum,Barbari,Naan bread
End products
Sangak loaves,Pita pockets,Roti sheets,Barbari loaves,Square wraps,Lavash round,Pappa dum disks,Tortilla sheets,Round wraps,Naan bread loaves,Angular lavash
Steps before
Ingredient Mixing,Dough Preparation
Steps after
Product Proofing,Cutting and Shaping,Baking,Cooling,Packaging
Input ingredients
dough,hydrated dough,green dough
Output ingredients
Lavash round,Tortilla,Sangak,Pappa dum,Wrap square,Naan bread,Round wrap,Barbari,Lavash angular,Roti,Pita
Market info
Rademaker is known for its expertise in manufacturing industrial bakery equipment, offering engineered-to-order solutions. They have a strong reputation for innovative, high-quality machines designed for efficiency and reliability in food production.

Technical Specifications


Working Widths
600mm | 800 mm | 1,000 mm | 1,200 mm (optional > 1,200 mm)
Dough Thickness
As thin as 0.6 mm
Production Capacity
Up to 12,000 kg dough per hour
Automation
PLC-controlled flexible line
Dough Types Handled
Green to strongly hydrated doughs
Changeover Features
Fast and easily removable tools,reduced change parts,exchangeable scrapers and bins
Inline Dough Resting
Proofing system optionally integrated

Operating Characteristics


Working mechanism
Lamination technology
Batch vs. continuous operation
Inline Continuous
Dough sheet thickness
As thin as 0.6 mm
In-line dough resting
Available
Production capacity
Up to 12,000 kg dough per hour
Flexibility
Tooling options for different shapes and sizes
Cleaning method
Fast maintenance,removable tools
Hygienic design
Yes
Production performance
Consistent dough quality
Automation level
Customizable based on requirements

Material Compatibility


Cleanability
High
Corrosive resistance (e.g. acids)
Yes
Abrasion resistance
Yes
Biological compatibility
Yes
Density/particle size
Varied (depends on dough type)

Physical Characteristics


Working Width
600 mm | 800 mm | 1,000 mm | 1,200 mm (optional > 1,200 mm)
Production Capacity
Up to 12,000 kg dough per hour

Custom Options


Control panel type
HMI / PLC integration
Tooling equipment
Exchangeable
Working widths
600 mm | 800 mm | 1,000 mm | 1,200 mm (optional > 1,200 mm)
Product shape customization
Multiple shapes and sizes
Cleaning method
Fast and easy maintenance with exchangeable scrapers and bins