Dry heat sterilization and depyrogenation oven for glassware

Achieve precise sterilization and depyrogenation of glassware in pharmaceutical and biotech production, ensuring unmatched purity and safety by effectively eliminating pyrogens and contaminants with high-temperature dry heat.

Sterilizes and Depyrogenates Glassware and Products

The PyroMega Dry Heat Sterilization and Depyrogenation Oven from Telstar is your solution for precision thermal processing in sterile production environments. Specially designed for industries such as pharmaceuticals, biotech, and medical devices, this oven effectively sterilizes and depyrogenates materials like glassware, surgical instruments, and sterile saline solutions. Employing dry heat technology, it eliminates pyrogens on glass surfaces, vital for contamination-free products such as ampoules, syringes, and laboratory pipettes.

This equipment supports both batch and continuous operations, making it versatile for varying production scales. Integration with existing systems is seamless, thanks to its advanced PLC control that offers remote monitoring capabilities, ensuring seamless compatibility with your production line.

The oven operates with high energy efficiency, significantly reducing power consumption through optimized heating design. Built with durable materials, it withstands high temperatures necessary for depyrogenation, while meeting stringent GMP and FDA standards for quality assurance. Routine cleaning is simplified with its straightforward design, minimizing downtime and ensuring consistent performance.

Additionally, Telstar provides customization options, engineering support, and a comprehensive range of accessories such as custom-made trays and carts to tailor solutions to your exact needs. Align with Telstar for a sophisticated and reliable approach to sterilization and depyrogenation processes.

Benefits

  • Enhances production safety by effectively eliminating pyrogens from glass surfaces.
  • Increases operational efficiency with seamless integration into existing production lines.
  • Decreases energy costs through high-efficiency heating technology.
  • Ensures regulatory compliance with GMP and FDA standards.
  • Minimizes cleaning downtime through a straightforward maintenance design.

General


Applications
Supplements,Vitamins,Medical devices,Fine chemicals,Pharmaceutical tablets,Nutraceuticals,Sterile products,Glassware sterilization,Laboratory equipment,Biopharmaceuticals,Pharmaceuticals
End products
Pharmaceutical capsules,Blood plasma derivatives,Implantable medical devices,Syringes,Glass beakers,Nutritional supplements,Glass vials,Vitamin c tablets,Insulin,Antibodies,Fine chemical reagents,Laboratory pipettes,Steridose tablets,Ampoules,Petri dishes,Test tubes,Surgical instruments,Sterile saline solutions
Steps before
Drying,Cleaning,Preparation of metal/glass materials
Steps after
Depyrogenation,Sterilization,Packaging,Quality Assurance Testing
Input ingredients
metal,glass
Output ingredients
depyrogenated materials,sterilized materials,dry materials
Market info
Telstar is known for specializing in the design, engineering, and manufacturing of advanced vacuum and aerospace solutions, gaining a strong reputation for their innovative and customized equipment in pharmaceutical, medical, and scientific research sectors.

Technical Specifications


Temperature Range
Up to 250°C
Material Compatibility
Metal,Glass
Automation Level
Fully Automated
Cycle Time
Variable,based on application
Heating Method
Dry Heat
Sterilization Type
Depyrogenation
Air Flow
Horizontal/Vertical Laminar Flow
Capacity
Customizable based on size

Operating Characteristics


Working Mechanism
Hot dry air depyrogenation
Integrated Steps
Sterilization and depyrogenation
Automation level
PLC Controlled
Batch vs. continuous operation
Batch
Cleaning Method
Manual
Energy efficiency
High temperature efficient

Material Compatibility


High-temperature tolerance
Metal / Glass
Pyrogenic compatibility
Glass
Non-corrosive materials
Stainless steel
Cleanliness
Easy to clean surfaces

Product type Characteristics


Able to handle pyrogenic contamination
Yes
Container type
Glass vials,metal components

Physical Characteristics


Tray and cart design
Custom-made
Feed/discharge method
Dry air cycle

Custom Options


Control panel type
Touchscreen / Button
Custom-made trays and carts
Yes
Integration possibilities
SCADA / PLC