Disk cutter for round and block cheese

Achieve precise portioning for varied cheese formats with our versatile disk cutter, designed to optimize productivity and minimize waste in high-speed, continuous operations.

Processes and Portions Cheese with Precision

The DISK CUTTER Mod. GEA-09 from Gelmini Macchine is engineered for precise cheese processing and portioning. Its multi-functional system efficiently cuts, portions, and dices various cheese types, including hard and semi-hard varieties, such as Parmesan and Grana Padano, into specific formats like wedges and cubes. Designed for high-speed automated operations, it integrates seamlessly into continuous production lines and offers remote maintenance and touch-screen controls for enhanced user interaction. With its robust automation capabilities, it supports cheese manufacturers, dairy processors, and food companies in optimizing portioning lines while ensuring minimal waste and high throughput across diverse cheese processing applications.

Benefits

  • Enhances productivity with high-speed, continuous operation for diverse cheese types.
  • Minimizes waste through precise portioning, optimizing yield from raw materials.
  • Reduces operational costs with automated touch-screen controls and remote maintenance.
  • Seamlessly integrates into existing production lines, supporting extensive customization.
  • Ensures consistent quality and portion accuracy, vital for consumer satisfaction.

General


Applications
Round cheese,Grated cheese,Block cheese,Semi hard cheese,Snack-size cheese,Hard cheese
End products
Manchego cheese cubes,Parmesan cheese wedges,Asiago cheese bars,Cheddar cheese dices,Gouda snack sticks,Grana padano flakes
Steps before
Cheese Transport,Cheese Loading Automation
Steps after
Fixed Weight Portioning,Packaging,Labelling
Input ingredients
Round cheese,Block cheese,Snack-size cheese,Grated cheese,Hard cheese,Semi-hard cheese
Output ingredients
Fixed-weight portions,Variable weight portions,Bars,Dice,Chunks,Flake cheese,Julienne cheese
Market info

Technical Specifications


Automation
PLC-controlled
Operation
Remote connection for maintenance and updates
Usability
Touch-screen panel with production lot data
Weight Portioning
Fixed-weight and variable weight lines
Versatility
Handles wheels with larger diameter and height
Productivity
Increases productivity,reduces waste

Operating Characteristics


Automation level
High (PLC / Remote connection)
Working mechanism
Disk cutting
Changeover time
Minimal
Batch vs. continuous operation
Batch
Cleaning method
Manual / Remote updates
Versatility
Handles different cheese sizes and densities

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Cheese type compatibility
Hard and semi-hard cheese

Physical Characteristics


Machine footprint
Compact

Custom Options


Control panel type
Touch-screen panel
Integration possibilities
Remote connection for maintenance and updates
Compatibility with cheese types
Hard cheese / Semi hard cheese
Line integration
Fixed weight portioning lines,variable weight,bars,dice,chunks