Deaerator for juices and dairy processing

Ensure the quality and shelf-life of liquid foods by effectively removing entrapped oxygen through advanced vaporization, optimizing your production from flavored milk to fruit juices.

Removes Oxygen and Carbon Dioxide

The Deaerator from JBT is expertly designed to enhance the quality and shelf-life of dairy, juice, and beverage products by effectively removing dissolved gases like oxygen and carbon dioxide. It operates by vaporizing liquid foods in a low-pressure environment, separating all unwanted gases while recapturing essential aromas into the system. Ideal for processing milk, almond milk, and various fruit juices, this machine ensures quality and nutrient retention without compromising flavor. Designed for continuous, high-speed operations, it fits seamlessly into existing production lines with integrated monitoring and control systems. Compact yet powerful, it raises boiler feedwater temperature to prevent thermal shock, improving overall efficiency. Its robust construction is suitable for handling liquid foods with particles, meeting stringent industry standards while offering customizable features and technical support for specific production needs.

Benefits

  • Enhances product quality by eliminating oxygen and preserving flavors and nutrients.
  • Increases operational efficiency, reducing thermal shock and energy use.
  • Compact design minimizes space requirements, optimizing facility layout.
  • Supports high-speed continuous operations, maximizing production throughput.
  • Integrated control systems reduce manual oversight, lowering labor costs.

General


Applications
Beverages,Liquid foods,Flavored dairy products,Dairy alternatives,Enriched dairy products,Nectars,Juices,Fruit juices,Dairy
End products
Strawberry flavored milk,Milk,Apple juice,Pineapple juice,Yogurt drink,Orange juice,Almond milk,Oat milk,Nutritional shakes,Mango nectar,Vitamin-enriched soy milk,Coconut water
Steps before
Purification,UHT Processing,Juice Extraction
Steps after
Packaging,Sterilization,Aseptic Storage
Input ingredients
fruit juices,nectars,flavored dairy products,enriched dairy products,liquid foods
Output ingredients
oxygen-free fruit juices,oxygen-free nectars,quality-improved flavored dairy products,quality-improved enriched dairy products,deaerated liquid foods
Market info
JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.

Technical Specifications


Deaeration technology
Low pressure environment
Oxygen removal efficiency
Complete oxygen separation
Boiler feedwater temperature increase
Yes
Compact design
Yes
Automation
Integrated monitoring and control systems
Stirring mechanism
Optional
Handles liquid foods
Yes
Thermal shock elimination
Yes

Operating Characteristics


Working mechanism
Vaporizes product in low pressure
Gas removal
Oxygen and carbon dioxide
Automation level
Integrated monitoring and control systems
Feedwater heating
Raises boiler feedwater temperature
Effectiveness
Improves boiler room efficiency
Design
Compact
Operation type
Batch or continuous
Aroma retention
Integrated aroma recovery

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact design
Yes
Boiler room footprint
Smaller requirements
Stirring mechanism
Optional for handling particles
Control systems
Integrated monitoring
Deaeration method
Low pressure vaporization

Custom Options


Control panel type
Integrated monitoring and control systems