Continuous soya protein extraction system
Optimize plant-based milk yield and reduce waste with a versatile extraction system that handles everything from grinding to enzyme deactivation, ensuring efficient production of high-quality, ready-to-drink beverages.
Extracts Soya Base for Plant-Based Beverages
The Tetra Pak® Extraction unit, designed for the food and beverage industry, excels in continuous soya extraction without the need for soaking or blanching, significantly lowering water consumption. It integrates grinding, fibre separation, and enzyme deactivation processes to produce a high-protein, nutritious soya base suitable for various plant-based beverages. Capable of handling diverse applications such as low-beany soya milk and oat drinks, it supports high production efficiency with CIP compatibility, ensuring ease of cleaning and maintenance. With PLC automation and seamless integration into existing lines, the unit optimizes throughput while minimizing environmental impact through reduced wastewater generation. This system provides engineering support for customization, meeting the specific production needs of plant-based beverage manufacturers.
Benefits
- Achieves superior protein yield, enhancing product quality and nutritional value.
- Minimizes operational costs through reduced water consumption and efficient CIP cleaning.
- Customizes beverage profiles, allowing for a variety of end-products from classic to low-beany soya milk.
- Seamless integration into existing production lines, boosting overall efficiency without extensive retrofitting.
- Supports sustainable production practices with lower wastewater discharge and energy-efficient operations.
- Applications
- Oat drinks,Soya drinking yoghurt,Soya milk,Traditional beany soya milk,Rtd products from grains,Horchata,Oat milk,Soya juice,Plant-based milk
- End products
- Shelf-stable horchata,Classic beany soya milk,Creamy oat milk,Soya and cow milk blend,Sweetened soya drinking yoghurt,Barista-style oat drinks,Vanilla-flavored soya milk,Low-beany soya milk,Unsweetened soya juice
- Steps before
- Dehulling,Grinding
- Steps after
- Fibre separation,Enzyme deactivation,Formulation,UHT treatment,Packaging
- Input ingredients
- whole soya beans,dehulled soya beans
- Output ingredients
- low-beany soya milk,soya/cow milk,soya drinking yoghurt,soya juice,traditional beany soya milk,RTD products,oat drinks,oat milk,horchata
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Extraction Method
- Continuous extraction
- Pre-treatment Phase
- No soaking or blanching
- Water Consumption
- Low
- CIP (Cleaning in Place)
- Enabled
- Final Product Types
- Beany or low-beany RTD soya products
- Nutritional Value
- High protein content
- Production Process
- Grinding,fibre separation,enzyme deactivation
- Product Yield
- Superior soya protein yield
- Working mechanism
- Continuous extraction
- Integrated steps
- Grinding,fibre separation,enzyme deactivation
- Water consumption
- Lower water consumption
- CIP principles
- CIP enabled
- Batch vs. inline flow
- Continuous
- Flexibility
- Capable of producing beany or low-beany RTD products
- Performance
- Superior soya protein yield
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Product type adaptability
- Soya,oat,and other grains
- Machine footprint
- Compact design
- System type
- Continuous extraction
- Sections
- Grinding,fibre separation,enzyme deactivation
- Discharge method
- Integrated extraction system
- Tank shape
- Cylindrical
- Control panel type
- Touchscreen
- Footprint flexibility
- Modular setup
- CIP capability
- Automated cleaning