Container ejection system for Pet bottles and beverage cans

Ensure product quality by seamlessly ejecting defective containers at high speeds, minimizing downtime and maintaining production efficiency across a wide range of bottle and can formats.

Ejects Defective Containers from Production Line

The Innocheck PRS Rejection System from KHS Group is designed for efficient removal of defective containers in the beverage, food, and non-food industries. This system employs a pneumatically-activated cylinder for precise ejection, ensuring that only quality containers proceed down the production line. Capable of processing up to 50,000 units per hour, it suits high-speed operations involving PET bottles, cans, and glass bottles. The compact design allows for easy integration into existing lines with minimal space requirements, and its adjustable height accommodates various container sizes. With a focus on sustainability, this system features low-wear ejection elements to reduce maintenance costs. Worldwide support and rapid spare part delivery enhance reliability and operational continuity.

Benefits

  • Enhances production efficiency by ejecting defective containers, maintaining quality standards.
  • Optimizes space with compact, adjustable design for seamless integration into any production environment.
  • Minimizes maintenance costs with durable, low-wear ejection elements.
  • Supports high-speed operations up to 50,000 containers per hour, increasing throughput.
  • Ensures rapid changeovers, reducing non-productive downtime and improving overall line performance.

General


Applications
Food,Beverages,Pet bottles,Beverage cans,Hygiene products,Alcoholic beverages,Non-alcoholic beverages,Glass bottles
End products
Carbonated soft drink cans,Beer glass bottles,Iced tea pet bottles,Mineral water bottles,Fruit juice pet bottles,Shampoo pet bottles,Sparkling wine cans,Liquid soap pet bottles,Detergent pet bottles,Wine glass bottles
Steps before
Quality Control,Inspection,Container Filling
Steps after
Packing,Labeling,Secondary Packaging
Input ingredients
PET bottles,beverage cans,glass bottles,defective containers,containers for alcoholic beverages,containers for non-alcoholic beverages,food containers,hygiene product containers
Output ingredients
ejected defective containers,ejected PET bottles,ejected beverage cans,ejected glass bottles
Market info
KHS is known for manufacturing innovative filling and packaging systems for the beverage, food, and non-food industries, renowned for their engineering expertise, high-quality standards, and sustainable solutions in ensuring efficient production processes.

Technical Specifications


Speed
Up to 50,000 containers per hour
Capacity
Handles various container sizes
Automation
Pneumatically-activated cylinder
Design
Compact design,adjustable height
Ejection Method
Pneumatic drive for safe,reliable motion
Compatibility
Glass,PET bottles,and beverage cans
Installation Space
Minimal space requirements

Operating Characteristics


Working mechanism
Pneumatically-activated cylinder
Automation level
Electrical signal triggered
Output capacity
Up to 50,000 containers per hour
Product compatibility
PET bottles,beverage cans,glass lines
Adjustability
Height adjustable for different container sizes
Changeover time
Very short

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact design
Yes
Height adjustment
Easy to adjust
Space requirements
Minimal
Installation type
Various situations
Footprint
Rugged,compact
Weight
Lightweight

Custom Options


Compact footprint
Yes,extremely compact design
Height adjustability
Adjustable to accommodate different size containers
Control panel type
Integrated with electrical signal activation
Pneumatic drive configuration
Pneumatically-activated cylinder
Installation flexibility
Minimal space requirements,fits any type of installation
Integration with existing systems
Can be integrated with existing container rejection lines