Cheddaring system for pasta filata production

Optimize cheese production with a system that enhances yield and consistency by effectively managing whey drainage and acidification throughout the cheddaring process.

Drains, Acidifies, and Cheddars Cheese Curd

The Tetra Pak® Cheddaring Machine 2200 is an automated solution designed to optimize the cheese production process, specifically targeting the challenges of whey drainage, curd acidification, and cheddaring. It features a stainless steel construction with wedge wire inlet screens that ensure effective whey drainage by preventing curd particle losses, thus maximizing yield. The machine’s design includes a sophisticated channel with strategically placed baffle plates, creating an even distribution of curds for consistent product quality across the belt. Its integration of a whey screen system and perforated draining belts results in high hygiene standards and minimal fines losses.

Applications extend across a wide range of cheese products, including pasta filata, mozzarella, cheddar, and semi-hard cheeses like Gouda and Havarti. The Tetra Pak® Cheddaring Machine 2200 is capable of processing between 1.5 to 9.2 tons per hour, supporting continuous operations that maintain high throughput levels. Equipped with PLC controls and remote monitoring capabilities, this machine is seamlessly integrated into fully automated production environments, providing efficiency and ease of operation.

To prevent maintenance challenges, the machine features an open fish bone belt support design, which minimizes friction and allows for easy cleaning without leaving wear marks, supported by in-built cleaning devices for effective CIP processes. The Tetra Pak® Cheddaring Machine 2200 offers a customizable interface to match specific plant needs, providing engineering support for tailored adjustments, ensuring compatibility with existing line configurations.

Benefits

  • Enhances yield by maximizing curd particle retention and minimizing whey loss.
  • Ensures consistent cheese quality through uniform curd distribution across the belt.
  • Reduces maintenance downtime with an easily cleanable belt support design.
  • Streamlines operations with continuous, automated processing.
  • Maintains high hygiene standards, minimizing contamination risk.

General


Applications
Pasta filata,Cheddar,Cheese,Semi-hard cheese,Mozzarella cheese,Cottage cheese,Spreadable cheese,String cheese
End products
Fontina cheese wedges,Havarti cheese wheels,Mozzarella cheese balls,Colby cheese cubes,Cottage cheese tubs,Gouda cheese slices,Processed cheese spreads,Edam cheese rounds,String cheese sticks,Emmental cheese slices,Cheddar cheese blocks,Monterey jack cheese slabs
Steps before
Curd Formation,Curd Cutting
Steps after
Packaging,Aging
Input ingredients
cheese curd,whey
Output ingredients
pasta filata cheese,drained whey
Market info
Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.

Technical Specifications


Capacity
1.5 tons/hr to 9.2 tons/hr
Effective whey drainage
Yes
Material
Stainless steel wedge wire
Inlet Screen Gap
0.25 mm
Automation
Automatic

Operating Characteristics


Automation level
PLC-controlled
Batch vs. continuous operation
Inline Continuous
CIP/SIP
CIP 121°C
Cleaning method
CIP
Energy efficiency
High yield with minimal curd losses
Changeover time
Quick changeovers for different cheese types

Material Compatibility


Cleanability
High,stainless steel construction
Corrosive resistance (e.g. acids)
Stainless steel material
Density/particle size
Curd particles,whey drainage

Product type Characteristics


Product type
Pasta filata cheese

Physical Characteristics


Discharge method
Perforated draining belt

Custom Options


Control panel type
Touchscreen HMI
Integration possibilities
PLC/SCADA integration
Modular design
Yes
Customizable belt speed
Adjustable
Material options
Stainless steel