Calendering solution for laboratory production of films, tapes, and tablets

When rapid production of high-quality films, tapes, or tablets is essential, this compact calendering solution ensures precision forming with exceptional surface accuracy, ideal for space-constrained laboratory environments.

Forms and Rolls Films, Tapes, and Tablets

The Calender from Three-Tec is a compact laboratory device specifically engineered for efficient production of pharmaceutical and material science applications, including films, tapes, and tablets. It facilitates precise forming and rolling of hot extrudate into high-quality end products. Featuring two counter-rotating rollers, this equipment ensures superior forming accuracy and excellent surface quality. Ideal for use in laboratories with space constraints, the device operates continuously and is easily integrated into R&D and process engineering workflows. It boasts a customizable roller design, accommodating specific customer requirements, and operates at speeds up to 65 rpm with a voltage range of 100 to 240 VAC. The calender’s robust construction allows operation in a variety of material environments, including pharmaceutical, chemical, and biotech industries. Additionally, its GMP-compliant design supports stringent quality demands while offering opportunities for precision customization and ongoing engineering support.

Benefits

  • Enhances production efficiency with rapid setup and continuous operation.
  • Delivers precision forming for high-quality end products, minimizing waste.
  • Customizable roller designs meet specific processing needs.
  • Ideal for constrained lab spaces with its compact footprint.
  • Complies with GMP standards, ensuring regulatory alignment in pharmaceutical applications.

General


Applications
Tapes,Pharmaceutical tablets,Films
End products
Gelatin capsules,Coated ibuprofen tablets,Polyolefin tapes,Polymer adhesive tapes,Paracetamol film strips,Aspirin tablets,Vitamin d tablet coatings,Cellulose-based films
Steps before
Extrusion,Parameter Input
Steps after
Film Cutting,Tape Winding,Tablet Packaging
Input ingredients
extrudate,parameters
Output ingredients
films,tapes,tablets
Market info
Three-Tec is known for its expertise in manufacturing precision dosing and feeding systems for industrial applications, with a strong reputation for customizable engineered-to-order equipment and innovative solutions tailored to specific customer needs.

Technical Specifications


Length
410 mm
Width
360 mm
Height
260 mm
Roller Type
Standard or according to customer requirements
Speed
0 to 65 rpm
Voltage
100 to 240 VAC
Frequency
50/60 Hz

Operating Characteristics


Working mechanism
Continuous production
Integrated steps
Film,tape,tablet production
Changeover time
Short preparation time
Batch vs. continuous operation
Continuous
Automation level
Parameter-based start

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Tablet production capacity
10,000 tablets/day

Physical Characteristics


Machine Footprint
410 mm x 360 mm x 260 mm
Compact Design
Yes
Rollers
Standard or customizable
Placement
Isolator or limited space lab environment

Custom Options


Rollers
Standard or according to customer requirements
Speed
0 to 65 rpm
Voltage
100 to 240 VAC
Frequency
50/60 Hz