Breading applicator for poultry, meat & seafood products
Improve your production line with versatile breading and predusting capabilities, expertly handling various coatings from Japanese crumbs to heavy flour. Ideal for high-speed operations requiring seamless transitions and precision application.
Applies and Predusts Coatings Efficiently
The Stein Ultra V Breading Applicator and Preduster from Stein offers unmatched versatility in coating applications. Designed for continuous, high-speed operations, this equipment efficiently applies breading and predust coatings to a range of food products, including karaage chicken and tempura shrimp. With independent drives for its augers and hopper, and adjustable process features such as coating bed depth and pressure roll, it ensures precise application across varied substrates. Available in 600mm, 850mm, and 1000mm belt widths, this machine integrates seamlessly into existing production lines, equipped with PLC controls for streamlined management. Its swift product changeover capabilities allow for minimal downtime and maximum uptime, meeting the demands of poultry processors and ready meal manufacturers. Energy efficient design and optional hydraulic drives further optimize operations, while easy-to-clean features uphold hygienic standards in food processing environments.
Benefits
- Maximizes production uptime with quick and flexible product changeover.
- Ensures consistent product quality with precise coating application.
- Enhances operational efficiency through independent drive controls.
- Reduces maintenance time due to easy cleaning and minimal parts removal.
- Optimizes energy use with options for electric or hydraulic drives.
- Applications
- Seafood,Ready meals,Meat,Fruits,Nuts,Coating materials,Poultry
- End products
- Chicken nuggets,Breaded pork cutlets,Karaage chicken,Tempura shrimp,Breaded mozzarella sticks,Panko-coated chicken breasts,Pre-dusted vegetables,Breaded tofu,Fish fillets,Crumb-coated mushrooms
- Steps before
- Grinding,Mixing,Portioning,Injection,Preparation
- Steps after
- Frying,Ovens,Cooking,Packaging,Freezing
- Input ingredients
- flour,Japanese crumb,free flow coating materials,heavy flour style coating
- Output ingredients
- breaded products,coated food substrates
- Market info
- JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.
- Coating Width
- 600mm,850mm,1000mm
- Product Changeover Time
- Minimal effort,minutes
- Drive type
- Electric or Hydraulic
- Automation
- PLC-controlled
- Product Orientation
- Full belt width
- Coating Materials
- Flour,Japanese crumb,free flow
- Component Drives
- Cross feed auger,vertical auger,hopper drive,rotating vibrators
- Process Adjustments
- Coating bed depth,hopper discharge,pressure roll,blow off tubes
- Discharge System
- Fixed height flip style
- Automation level
- PLC-controlled
- Changeover time
- Minimal effort,minutes
- Cleaning method
- Easy to clean,minimal parts removal
- Batch vs. continuous operation
- Batch
- Energy efficiency
- Controlled removal of excess coating materials
- Dust containment
- Dust containment hoods
- Adjustability
- Lower coating bed depth,top flow hopper discharge,pressure roll
- Product versatility
- Handles Japanese crumb,free flow,heavy flour style coatings
- Discharge method
- Standard Level Glide® discharge
- Abrasion resistance
- Yes
- Cleanability
- Easy to clean with minimal parts removal
- Corrosive resistance
- Designed for a range of coating materials
- Density/particle size
- Suitable for free flow and heavy flour coatings
- Machine footprint
- Compact design
- Discharge method
- Standard Level Glide® discharge
- Belt width
- 600mm,850mm,1000mm
- Material handling width
- Full belt width
- Crossover capability
- Easy conversion between crumb and flour coatings
- Control panel type
- Standard push button controls
- Discharge method
- Standard Level Glide® discharge
- Drive options
- Electric or hydraulic drives
- Conveying Width
- Available in 600mm,850mm,and 1000mm belt widths
- Height Adjustment
- Fixed height flip style discharge
- Port Monitoring
- Dust containment hoods
- Automation control
- PLC controls