Beverage carbonation and mixing unit
Streamline your beverage production with a unit that ensures precise carbonation and mixing, minimizing syrup and product loss while delivering consistent quality and blending efficiency.
Carbonates and Mixes Beverages Continuously
The Massblend system from SIPA is a highly efficient continuous beverage carbonation and mixing unit that significantly enhances the beverage production process. It employs an inline proportional dosing system with a mass flow meter to ensure accurate CO2 carbonation and syrup blending. This equipment is ideal for producing carbonated soft drinks, mineral waters, and juices, supporting both high and low carbonation levels with a dosing accuracy of ±0.05 V/V for CO2 and ±0.03 °Bx for syrups.
The Massblend system is available in models with capacities ranging up to 66,000 liters per hour, providing substantial throughput for demanding operations. Fully automatic and PLC-controlled, it integrates smoothly into existing production lines, featuring a user-friendly 15-inch touch-screen panel for efficient operation. Its design emphasizes hygiene and logistics, with a compact horizontal tank arrangement facilitating easy cleaning and installation.
The unit’s innovation lies in its vacuum-driven water deaeration and mass flow-controlled carbonation, ensuring minimal residual oxygen in the final product. Constructed from AISI316 stainless steel, it offers durability and corrosion resistance suitable for the food and beverage industry. The Massblend system not only helps reduce gas consumption but also includes additional options such as product cooling and precise measurement tools, making it a versatile solution for beverage manufacturers seeking reliable performance and product consistency.
Benefits
- Ensures precise carbonation and blending, enhancing product consistency and flavor integrity.
- Increases efficiency with high throughput up to 66,000 liters per hour, minimizing production time.
- Reduces gas use and energy costs through efficient carbonation and deaeration techniques.
- Simplifies installation and cleaning with compact design and sanitary construction.
- Enhances operational flexibility by integrating seamlessly with existing production lines.
- Applications
- Carbonated beverages,Non-carbonated beverages,Carbonated soft drinks (csd),Juices,Carbonated mineral water
- End products
- Orange soda,Tonic water,Apple juice,Raspberry iced tea,Orange juice,Lemon-lime soda,Grape juice,Sparkling water,Cola,Premium bottled carbonated water,Sweetened mineral water
- Steps before
- Water deaeration,Syrup preparation,Ingredient measurement
- Steps after
- Filling,Packaging,Distribution
- Input ingredients
- water,CO2,sugar syrup,non-carbonated beverages
- Output ingredients
- carbonated beverages,carbonated mineral water,juices,non-carbonated beverages
- Market info
- Accuracy for CO2 Dosing
- ± 0.05 V/V
- Accuracy for Syrup Dosing
- ± 0.03 °Bx
- Capacity
- Up to 66,000 l/h
- Automation
- PLC-controlled
- Mixing Ratio
- 1
- Outflow Rangeability
- 1
- Residual Oxygen in Beverage
- < 1 ppm
- Carbonation Range
- 1.5 to 4.5 V/V
- Energy Saving
- Insulation of product buffer tank
- Material
- 1.4401 stainless steel (AISI316)
- Cooling Option
- Control and measuring equipment included
- Working Mechanism
- Continuous
- CIP Principles
- Hygienic Design,Easy Cleaning
- Flow Type
- Inline Continuous
- Automation Level
- Fully Automatic with PLC Control
- Mixing Method
- In-line Proportional Dosing System
- CO2 Dosing System
- In-line with Mass Flowmeter
- Energy Efficiency
- Economical Use of Space
- Changeover Time
- Start/Stop with No Product Loss
- Deaeration Principle
- High Vacuum Tank
- Logistics
- Packable in Containers for Fast Installation
- Product Handling
- Gentle
- Control Interface
- Touch-Screen Operator Panel
- Corrosive resistance (e.g. acids)
- 1.4401 stainless steel (AISI316)
- Cleanability
- High hygienic design
- Biological compatibility
- 0
- Abrasion resistance
- 0
- Density/particle size
- 0
- 3A Sanitary Standards
- Potentially Compliant
- GMP Compliance
- Potentially Compliant
- FDA Materials
- Potentially Compliant
- CE Marking
- Potentially Compliant
- EHEDG Certification
- Potentially Compliant
- Compact footprint
- Yes
- Control panel type
- 15-inch touch-screen operator control panel
- Discharge method
- In line proportional dosing system
- Tank shape and size
- Horizontal arrangement
- Control panel type
- 15-inch touch-screen operator control panel
- Integration options
- Xfill version for direct integration with the filler
- Dosing system
- In line proportional CO2 dosing system
- Pump control
- Frequency-controlled pumps