Automatic stacking system for food industry

Optimize your production line with high-speed, fully automated stacking, ensuring precise handling of cheese, meats, and plant-based alternatives for consistent, quality end products.

Automates Stacking for Diverse Food Products

The weSTACK 3000 and weSTACK 5500 from Weber offer fully automated stacking solutions designed to streamline food production processes. These machines specialize in arranging and packaging a variety of food products, including cheese, cold cuts, and vegan slices, for food manufacturers and meat processors. Utilizing a patented vacuum brake system, they ensure precise, consistent placement of products, improving stacking quality and process stability. The weSTACK 3000 is ideal for single-lane applications, while the weSTACK 5500 supports dual-lane operations, both offering a throughput of up to 120 stacks per minute. Integrated servo-motor technology enhances operational efficiency, and their compact design allows easy installation without tools. Capable of seamless integration with existing production lines, these systems facilitate efficient communication between line components, even in high-speed settings. The machines support multiple product formats beyond stacking, such as pass-through, for versatile application in food processing, dairy, and ready meal production industries.

Benefits

  • Enhances production efficiency with high-speed stacking of up to 120 stacks per minute.
  • Improves product consistency and quality through precise placement with patented vacuum technology.
  • Reduces installation time and cost with tool-free assembly.
  • Facilitates seamless integration and communication with existing production lines.
  • Adapts to product variations with versatile configurations for different food products.

General


Applications
Ready meals,Snacks,Sausage,Vegetarian,Cheese,Cold cuts,Cooked ham,Vegan,Bacon,Raw ham
End products
Vegan cheese slices,Snack packs,Bacon strips,Prosciutto slices,Deli meat platters,Salami slices,Pepperoni slices,Carpaccio,Pre-cooked meal portions,Vegetarian ham slices
Steps before
Slicing,Preparation,Weighing,Yield Management
Steps after
Sorting,Packaging,Marking,End-of-Line Processing
Input ingredients
carpaccio,bacon,salami,cheese
Output ingredients
product stacks
Market info
Weber Maschinenbau Germany is renowned for its innovative solutions in the food processing industry, specializing in industrial slicing machines and equipment for high-quality meat and cheese processing, offering precision and efficiency to leading global manufacturers.

Technical Specifications


Automation
Fully automatic
Capacity
Up to 120 stacks/min
Control System
Servomotor-controlled
Installation Method
Tool-free
Integrated Functions
Buffer function in throughfeed mode
Product Compatibility
Carpaccio,bacon,salami,cheese
Product Format
Single or dual lane applications
Product Transfer
Independent lane transfer
Process Stability
High stack quality

Operating Characteristics


Automation level
Fully automated
Changeover time
Minimal
Batch vs. continuous operation
Continuous
Energy efficiency
Optimized for low energy usage
Cleaning method
CIP
Integrated Buffer Function
Yes
Tool-free Installation
Yes
Stacking Speed
Up to 120 stacks/min

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Compact structure
Control panel type
Integrated
Discharge method
Automatic stacking
Compact footprint
Yes

Custom Options


Integration possibilities
Weber Vario technology
Control type
Fully servo-motorized
Single or dual-lane operation
weSTACK 3000/5500
Line communication
Comprehensive networking
Installation method
Tool-free
Stacking quality adjustment
Patented vacuum brake technology
Palletizing capability
120 stacks/min