Automatic induction sealer for cap sealing

Achieve precise and reliable cap sealing with our advanced induction technology, ensuring secure closure for diverse liquid and solid products. Designed for high-speed production lines, this equipment optimizes sealing conditions to enhance product integrity and shelf-life.

Seals Bottles and Containers with Induction Technology

The AIS-IS2 Induction Sealer from Accutek Packaging is designed for high-speed, automatic sealing of bottles and containers, offering a reliable solution for industries ranging from food and beverage to pharmaceuticals and personal care. This system excels with its 4kW solid-state induction generator encased in a robust, stainless steel enclosure. Special features include interlocking capabilities between output power and conveyor movement, optimizing production flow while a flashing beacon alerts operators to any fault conditions. The sealing head accommodates various closure designs up to 120mm, adjustable to ensure uniform heat distribution and optimal sealing conditions. Capable of processing up to 300 caps per minute, the AIS-IS2 integrates smoothly into production lines, supported by a single-phase power supply. This versatile machine is suitable for sealing products like liquid detergents, cough syrups, and bottled water. It delivers precise, tamper-evident seals while maintaining energy-efficient operations, making it an invaluable asset for continuous production environments.

Benefits

  • Enhances production efficiency with high-speed sealing up to 300 caps per minute.
  • Reduces operational interruptions with fault detection and alert system.
  • Ensures product integrity with uniform, tamper-evident sealing.
  • Integrates seamlessly with existing production lines for optimal flow.
  • Optimizes sealing conditions with adjustable heat exposure and closure design compatibility.

General


Applications
Beverages,Personal care products,Household chemicals,Food products,Pharmaceuticals
End products
Sauces,Bottled water,Liquid detergents,Shampoos,Liquid cough syrup
Steps before
Bottle Filling,Capping,Labeling
Steps after
Inspection,Packing,Storage
Input ingredients
plastic bottle caps,metal bottle caps,closure designs
Output ingredients
sealed bottle caps,sealed containers
Market info
Accutek is known for manufacturing high-quality engineered-to-order (ETO) equipment, specializing in custom automation and packaging solutions. They are reputed for their innovation, reliability, and ability to meet complex industrial needs.

Technical Specifications


Cap Diameter
Up to 120mm
Power Output
4kw
Dimensions of Enclosure
400 x 400 x 200mm
Supply Voltage
200/240V
Current
12A
Frequency
50Hz
Weight
200 lbs
Speed
Up to 300 CPM
Automation
Self-contained
Enclosure Type
Stainless steel splashproof

Operating Characteristics


Working mechanism
Induction heating
Automation level
PLC-controlled
Batch vs. continuous operation
Continuous
CIP/SIP
No CIP required
Cleaning method
Manual

Material Compatibility


Corrosive resistance (e.g. acids)
Stainless steel

Physical Characteristics


Machine Footprint
400 x 400 x 200 mm
Material
Stainless Steel
Enclosure Type
Splashproof
Weight
200 lbs
Control Panel Type
Lockable Door with Window

Custom Options


Control panel type
Lockable window
Sealing head mounting
Adjustable,able to 'skew'
Induction heat sealing head size
Cover up to 120mm diameter
Integration with conveyor system
Interlocking available
Fault indication
Flashing beacon
Compact and self-contained
Yes