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Cartoning involves erecting a folded carton, filling it with the product, closing the flaps, or applying a lid and sealing with glue or adhesive tape. Choosing a cartoning solution involves, considering the type of primary packaging, the production volume, the size and count of the product in a carton, and the desired level of automation.

Cartoning

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Many pharmaceutical products are packed in protective and decorative cartons. Using an automatic vertical cartoner increases the efficiency of the packing operations by taking carton blanks and forming and sealing the carton allowing product to be inserted from the top, and then closing and passing on for final packing, all at high speed. Flexible machines that can handle a range of carton types bring even greater benefits when used in larger scale production.


<h2>Pharmaceutical cartoner with higher speed and flexibility</h2>
The IWK VC 5 is a high speed vertical cartoner that can be used with wide range of pharmaceutical products and can form and pack up to 120 cartons per minute.

For increased flexibility the VC 5 offers an extremely fast format change to limit downtime associated with product changeover, thanks to central transport height adjustment and quickly changed carton buckets. For reduced maintenance and an increase in reliability, the VC 5 uses servo drives throughout. This results in increased energy efficiency and reduced noise and vibration. To assist with monitoring and to facilitate easy changeover, the touch screen HMI makes selecting operation easy. The entire machine has also been designed with ergonomics in mind, meaning accessibility is simple and cleaning is quick.

The base unit has 40 carton carriers and stations, but the modular design means extensions to the can be added, as well as the option of automated product loading and leaflet inserting.

The flexibility of the VC 5 means a wide array of product can be cartoned, including tubes, blister packs, vial, ampoules, cannulas, pouches, bottles and sachets.

High capacity cartoner for pharmaceutical applications

Cartoners take carton blanks which are formed and sealed, allowing the product to be inserted from the side, and then closing and passing on for final packing. In the production of high volume pharmaceutical and cosmetic products, cartoners need to be able to operate continuously at the highest speeds with the highest levels of accuracy.


<h2>Very high capacity cartoner for large-scale pharmaceutical and cosmetics production</h2>
The IWK SC3 series is a continuous motion cartoner that can operate at speeds of up to 800 cartons per minute. Designed specifically for the pharmaceutical and cosmetics industries, the SC3 series makes the perfect companion cartoner to the IWK TFS 80-6/8 tube filling machine and is widely used for FMCG products like toothpastes.

IWK’s experience and quality combines in the SC3 series, to offer the highest performance with the maximum efficiency. The use of servo drives throughout increases reliability and lowers maintenance costs, and the machine has been ergonomically designed to allow quick and easy access for cleaning, maintenance and changeover.

The central touch screen control offers a complete 3D visualisation of machine status and performance, and is complemented with teleservicing, which allows the remote diagnosis and clearance of faults without the need for a technician to be on site.

As well as tubes, the SC3 series is able to carton a wide variety of products, including, blister packs, vial, ampoules, cannulas, pouches, bottles and sachets.

High-capacity horizontal cartoner for pharma and cosmetics appliances

High volume automatic cartoning is vital for large scale production of cosmetic or pharmaceutical products. The latest high-capacity cartoners must offer high speed combined with accuracy, reliability and flexibility, as well as ease of operation, to ensure the maximum efficiency of production lines.
<h2>High-performance horizontal cartoner for pharmaceuticals and cosmetics</h2>
The A3 Cartoner from FamarTec is high-performance mechanical action continuous motion cartoning machine for the horizontal packaging of pharmaceutical products and cosmetics in pre-glued cartons. The A3 can operate at up to 300 cartons per minute, and is suitable for the high-volume cartoning of blister packs, trays, tubes, small bottles and similar products. The A3 is suitable for positioning downstream of packaging machines, or upstream of weight control, labelling, serialisation and case packaging systems.

As standard, the A3 offers pre-adapted and pre-extended chains for carton transport along with positive opening by continuous motion extractor arms and mechanical correlation. The A3 can be specified with slot or glue flap closure, as well as combines glue and slot options. A touchscreen control system with easy-to-use icon display ensures quick and simple changeover and operations monitoring.

A large range of optional units enables the A3 to meet your complete requirements. Options include automated instruction leaflet insertion, barcode reading, OCR/OCV systems for pre-printed codes and data, inspection systems to confirm the presence of instruction inserts and product within cartons, stamping, inkjet or laser coding systems, tamper-evident systems for glue or label tampering, and full integration with serialisation systems.

Continuous pack cartoner

Automatic cartoning for cosmetic or pharmaceutical products is a requirement for all but the lowest volumes of production. Modern machines that can operate either standalone or as part of bespoke line offer the maximum flexibility to manufacturers. High accuracy and reliability are key to ensuring this vital part of the packing process allows your line to operate at maximum efficiency.
<h2>Flexible cartoner for pharmaceutical and cosmetic products</h2>
The A1 Cartoner from FamarTec is an alternate motion cartoning machine for the horizontal packaging of pharmaceutical products and cosmetics inside pre-glued cartons. The A1 can be operated as a standalone machine, or it can be coupled to a packaging machine such as a blister packer, tray loader, tube-filler, etc. It has an optimum capacity of 100 cartons per minute.

Designed to GMP standards, the A1’s balcony construction allows complete access to all parts of the machine, simplifying routine maintenance and service, as well as carton changeover. Brushless motors are used throughout for increased reliability, longevity and efficiency.

A range of closure methods can be accommodated, including slot, glue or combined glue and slot flap closure, and the machines are set up for the assembly of dedicated feed units for the product to be packed.

The compact layout and quick changeover makes the A1 ideal for almost all lines and production areas. The addition of a touchscreen control panel with icon control makes it simple and easy to operate and monitor.

A large range of optional units enables you to tailor A1 to your exact requirements. Options include automated instruction leaflet insertion, barcode reading, OCR/OCV systems for pre-printed codes and data, inspection systems to confirm the presence of instruction inserts and product within cartons, stamping, inkjet or laser coding systems, tamper-evident systems for glue or label tampering, and full integration with serialisation systems.

Horizontal cartoner for pharmaceutical applications

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Dental implants cartoning

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High capacity cartoner for pharmaceutical applications

High-capacity horizontal cartoner for pharma and cosmetics appliances

Continuous pack cartoner

Horizontal cartoner for pharmaceutical applications

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